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You are here: Home > Repair Parts > Battery Charger and Tester Parts > Schumacher Battery Charger Repair Parts > PSW-7700 Schumacher Battery Charger Parts List

PSW-7700 Schumacher Battery Charger Parts List



Schumacher PSW-7700 Repair Parts
Part No.
Description
Qty
0090026121
115 Volt Power Cord
1
0099000045
Knob for Selector Switches on SESeries Chargers
1
0099000062
Fan Blade
1
0099000063
Fan Motor Open Frame 115 Volt
1
0099000096
Knob for Timer Switches on SESeries Chargers
1
0099000208
Axle 14.5" x 3/8" Diameter withSwage
1
0099000225
8" Plastic Foot (New Style Units)
1
0499000110
Rotary Switch 6 Position
1
2199700006
Axle End Cap 0.375" DiameterAxle (Pair)
1
2299001548
Mechanical 120 Minute Timer KitWith Knob (ZA101)
1
2299001576
Heatsink Rectifier Assembly
1
3899001556
Negative Output Cable and Clamp1
3899001558
Positive Output Cable and Clamp
1
3999000111
Circuit Breaker DC 120 Amp 32Volt
1
5399100118
Ammeter 0-100 Amp Range withCharge & Start
1
5399200015
Volt Meter 8-16 Volt RangePercent Charged Low Med Hi Scale
1
8019K96
Single Male to Double MaleSplitter Piggyback Spade Terminal (Pair)
1


Schumacher PSW-7700 Troubleshooting Guide
PROBLEMPOSSIBLE CAUSESOLUTION
No reading on the ammeter.Charger is not plugged in.Plug the charger into an AC outlet.
No power at the receptacle.Check for open fuse or circuit breaker supplying AC outlet.
Clips are not making a good connection to the battery.Check for poor connection to battery and frame. Make sure connection points are clean. Rock clips back and forth for a better connection.
Connections are reversed.Unplug the charger and reverse the clips.
Battery is defective (will not accept a charge).Have battery checked..
Ammeter reading stays high.Battery is severely discharged.Continue charging battery for two more hours. If problem continues have the battery checked.
The settings may be wrong for the battery voltage needed.Check the charger settings and battery voltage.
The charger is making an audible clicking sound.Circuit breaker is cycling.The settings may be wrong. Check the charger settings.
Battery is defective.Have the battery checked.
Shorted battery cables or clips.Circuit breaker cycles when current draw is too high. Check for shorted cables or clips and replace if necessary.
Severely discharged battery, but otherwise it is a good battery.The battery may not want to accept a charge due to a run-down state. Allow charging to continue until battery has a chance to recover sufficiently to take a charge. If more than 20 minutes, stop charging and have the battery checked.
Reverse connections at battery.Shut the charger off and correct the lead connections.
Charger makes a loud buzz or hum.Transformer laminations vibrate (buzz).No problem, this is a normal condition.
Shorted Diode Assembly or Output Rectifier Assembly (hum).Have charger checked by a qualified technician.
Short or no start cycle when cranking engine.Drawing more than 300 amps (12V).Crank time varies with the amount of current drawn. If cranking draws more than 300 amps, crank time may be less than 3 seconds.
Failure to wait 5 minutes (300 seconds) between cranks.Wait 5 minutes of rest time before the next crank.
Clips are not making a good connection.Check for poor connection at battery and frame.
AC cord and/or extension cord is loose.Check power cord and extension cord for loose fitting plug.
No power at receptacle.Check for open fuse or circuit breaker supplying AC outlet.
The charger may be overheated.The thermal protector may have tripped and needs a little longer to reset. Make sure the charger vents are not blocked. Wait and try again.
Battery may be severely discharged.On a severely discharged battery, charge for 10 to 15 minutes in the manual rate to help assist in cranking.
The battery is connected and the charger is on, but is not charging.Clips are not making a good connection.Check for poor connection at battery and frame. Make sure connecting points are clean. Rock clips back and forth for a better connection.
Schumacher User Manual Link


When a charging problem arises, make certain that the battery is capable of accepting a normal charge. Double check all connections, AC outlet for a full 120-volts, charger clips for correct polarity and the quality of the connections from the cables to the clips and from the clips to the battery system. The clips must be clean.

When a battery is very cold, partially charged or sulfated, it will not draw the full rated amperes from the charger. It is both dangerous and damaging to a battery to force higher amperage into it than it can effectively use in recharging.

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*Variations of models due to production changes and parts availability are not our responsibility*No refunds on electrical components*Service should be performed only by a qualified technician*Please read all supporting documentation and safety instructions
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