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Appion G5 Twin Replacement Parts

APPION G5 TWIN PARTS LIST
ITEM DESCRIPTION PART #
1 Debris Screen AY0171
2 Screen Housing MF3612
3 Output Knob (red) PL7011
4 Input Knob (blue) PL7010
5 Output Gauge (each) GA0700
6 Input Gauge (each) GA0700
7 Power Switch / Breaker EL5120
8 Condenser / Copper Tube CT1760R CT1760L
9 Rubber Feet (set of 4) KT5401
10 G5 Twin Case Side Panel (each) AY0221
11 Handle PL7000
12 G5 Twin Case Back Panel PL7602
13 Fan Blade PL7020
14 Fan Gearbox With Fan Blade
AY0036
15 EL5000 Motor With Relay EL5000
16 Compressor Mount
17 Compressor (see rebuild parts below)
Major Compressor Rebuild Kit Includes
  • (2) CA1607 Valve Plates
  • (2) KT1010 Compressor Head O-Ring Set
  • (2) KT1000 Valve & Spring Set
  • (1) KT515 Piston Seal Kit (both sides)
KTG520
Minor Compressor Rebuild Kit Includes
  • (2) KT1010 Compressor Head O-Ring Set
  • (2) KT1000 Valve & Spring Set
  • (1) KT515 Piston Seal Kit (both sides)
KTG520-R

Piston Seal Kit-2 Sets / Kit KTG515

Piston (each) CA1608

Cylinder (each) CA1603

Compressor Head O-Ring Set KT1010

CA1607 Valve Plate - each (no o-rings, see KT1010) CA1607

Valve / Spring Set (2 springs, 1 input valve, 1 output valve) KT1000
18 Manifold (see rebuild parts below)
Manifold Rebuild Kit Includes
  • (4) Manifold Stem O-rings (small)
  • (2) Manifold O-rings (large)
  • (1) KT5303 Ball Valve Teflon Seal Kit (set of 4)
  • (2) Inlet Outlet Fitting O-rings
  • Instructions
KTG535

Manifold Ball Valve Teflon Seal Set (4-teflon seals) KT5303
19 Front Panel Assembly AY0050
20 Hi-Pressure Switch EL5030
REPAIR KITS / ITEMS NOT SHOWN ON DRAWING
N/S (L/R) Condenser (Left or Right) CT1760
N/S Motor Start Capacitor EL5028
N/S Motor Start Relay EL5017
N/S G5 Twin Warning Label LB1201
N/S G5 Twin Label LB1205

Troubleshooting Guide

Caution: Read all safety information found in this manual and in the Material Safety Data Sheet (MSDS) for the refrigerant you are using before servicing this machine

Symptom Cause Solution

Compressor will not start.

Power cord not plugged in or plugged into a bad outlet.

Check power cord, try a different outlet.

Machine in high pressure shut off.

See symptom below.


Motor in thermal overload.

Allow motor to cool down.

Compressor tries to start but just makes a buzzing sound.

Low voltage caused by poor source power, small gauge ex-tension cord or too long of an extension cord.

Locate better outlet, reduce length of extension cord and use a heavy gauge cord.


Too much back pressure on compressor.

Close the input valve to relieve any back pressure on compressor.

Machine pumps into high pressure shut off.

Valve on machine or tank closed.

Check to see if valves are opened and are not plugged.


Restriction in output hose.

Check hose for blockage and remove any core depressors.



Relieve pressure from output hose to reset switch.

Pumps liquid slowly.

Restriction in flow.

Use proper size hoses and if possible remove any core depressors and Schraeder valves.


Trapped liquid in system.

Cycle system compressor for a few seconds to move trapped liquid to another area.




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AY0030 Appion Fan Gearbox Assembly Without Fan Blade AY0030 Appion Fan Gearbox Assembly Without Fan Blade

AY0030 APPION Fan Gearbox Assembly. Does not include Fan Blade or hardware. Discontinued See AY0036

Discontinued See AY0036
AY0030C Appion Fan Gearbox Assembly With Fan Blade AY0030C Appion Fan Gearbox Assembly With Fan Blade

AY0030C APPION Fan Gearbox Assembly With Fan Blade. Discontinued See AY0036

Discontinued See AY0036
AY0036 Appion Fan Gearbox Assembly With Fan Blade AY0036 Appion Fan Gearbox Assembly With Fan Blade

AY0036 APPION Fan Gearbox Assembly With Fan Blade

Discontinued
AY0050 Appion Front Panel Manifold Assembly AY0050 Appion Front Panel Manifold Assembly

AY0050 APPION Front Panel Manifold Assembly includes front plastic panel with labels, inlet manifold and gauges with pressure switch, power switch and power cord installed. See PL7601S for panel only.

Discontinued
AY0171 Appion Inlet Screens Pack (Set Of 4) AY0171 Appion Inlet Screens Pack (Set Of 4)

AY0171 APPION Inlet Screens Pack (Set Of 4)

Price $4.98
AY0221 Appion Case Side Panel (Left or Right) G5/G1 (PL7600) AY0221 Appion Case Side Panel (Left or Right) G5/G1 (PL7600)

AY0221 Appion Case Side Panel (Left or Right) G5/G1 (PL7600). Includes Rubber Feet

Discontinued
AY0298 Appion Inlet Screens Pack (Set Of 4) AY0298 Appion Inlet Screens Pack (Set Of 4)

AY0298 APPION Inlet Screens Pack (set of 4)

Discontinued See AY0171
CA1603 Appion Cylinder CA1603 Appion Cylinder

CA1603 APPION Cylinder

Price $35.11
CA1607 Appion Valve Plate CA1607 Appion Valve Plate

CA1607 APPION Valve Plate

Price $59.95
CRXTOSP1 CPS 3 Pin Brad Harrison Tank Overfill Cable Shorting Plug CRXTOSP1 CPS 3 Pin Brad Harrison Tank Overfill Cable Shorting Plug

CRXTOSP1 Tank Overfill Protection Cable Shorting Plug allows the user to override the tank float safety device on most recovery units using a 3 pin brad Harrison cable. Screws in place at the cable end allowing the unit to start. (Always use a scale for accuracy when using this device) 30 & 50 pound tanks should never be filled to a level beyond 80% of tank capacity.

Price $52.83
CT1750L Appion Left Side Copper Tube CT1750L Appion Left Side Copper Tube

CT1750L Appion Left Side Copper Tube

Price $28.02
CT1750R Appion Right Side Copper Tube CT1750R Appion Right Side Copper Tube

CT1750R Appion Right Side Copper Tube

Price $28.02
CT1760L Appion Condenser (Left Side Facing Front Of Unit) CT1760L Appion Condenser (Left)

CT1760L Appion Condenser (Left Side Facing Front Of Unit)

Discontinued
CT1760R Appion Condenser (Right Side Facing Front Of Unit) CT1760R Appion Condenser (Right)

CT1760R Appion Condenser (Right Side Facing Front Of Unit)

Discontinued
EL5000 Appion 115V Motor EL5000 Appion 115V Motor

EL5000 APPION 115V Motor

Discontinued
EL5017 Appion Motor Start Relay - 115V EL5017 Appion Motor Start Relay - 115V

EL5017 APPION Motor Start Relay - 115V

Discontinued
EL5028 Appion Motor Start Capacitor - 115V EL5028 Appion Motor Start Capacitor - 115V

EL5028 APPION Motor Start Capacitor - 115V

Discontinued
EL5030 Appion High-Pressure Switch EL5030 Appion High-Pressure Switch 550 PSI

EL5030 APPION High-Pressure Switch. A normally closed high pressure switch, opens on rise at 550 PSI resets at 440 PSI. 1/4" spade terminals, 1/8" MPT connection.

Discontinued
EL5120 Appion Power Switch With Breaker EL5120 Appion Power Switch With Breaker

EL5120 APPION Power Switch W/Breaker

Price $16.85
GA0700 Appion Gauge GA0700 Appion Gauge

GA0700 APPION Gauge, 0-700 PSI range, 1/8" mpt back tap fitting.

Price $18.50
KT1000 Appion Inlet Exhaust Valve & Spring Set KT1000 Appion Inlet Exhaust Valve & Spring Set

KT1000 Appion Inlet Exhaust Valve & Spring Set

Price $35.45
KT1010 Appion Compressor Head O-Ring Set KT1010 Appion Compressor Head O-Ring Set

KT1010 APPION Compressor Head O-Ring Set

Price $14.90
KT5303 Appion Ball Valve Seal Set KT5303 Appion Ball Valve Seal Set

KT5303 APPION Ball Valve Seal Set

Price $19.62
KT5401 Appion Rubber Feet Set (4 Pieces) KT5401 Appion Rubber Feet Set (4 Pieces)

KT5401 APPION Rubber Feet Set

Discontinued
KT5402 Appion Rubber Foot (Each) KT5402 Appion Rubber Foot (Each)

KT5402 Appion Rubber Foot (Each)

Price $7.04
KTF612 Appion Inlet Filter Fitting KTF612 Appion Inlet Filter Fitting

KTF612 Appion Inlet Filter Fitting

Price $12.55
KTF645 Appion 1/4 Flare Angled Fitting Retrofit Kit KTF645 Appion 1/4 Flare Angled Fitting Retrofit Kit

KTF645 Appion 1/4 Flare Angled Fitting Retrofit Kit. The KTF645 includes everything needed to retrofit your older G5Twin with 1/4in angled fittings. These fittings allow the user to connect large diameter hoses with ease to the G5Twin. The Kit Includes (2) G5Twin 1/4in Flare Swivel Fitting, (1) Manifold Inlet/Outlet Fitting, (1) Manifold Inlet Filter Screen 4 Pack, (3) Manifold Inlet/Outlet Fitting O-ring.

Price $51.46
KTG515 Appion Piston Seal Kit (Both Sides) KTG515 Appion Piston Seal Kit (Both Sides)

KTG515 Appion Piston Seal Kit (Both Sides)

Discontinued
KTG520 Appion Compressor Rebuild Kit Major (Both Sides) KTG520 Appion Compressor Rebuild Kit Major (Both Sides)

KTG520 APPION Major Compressor Rebuild Kit Includes valve plates, compressor head o-ring set, valve & spring set, piston seal kit.

Discontinued
KTG520-R Appion Compressor Rebuild Kit Minor (Both Sides) KTG520-R Appion Compressor Rebuild Kit Minor (Both Sides)

KTG520-R APPION Minor Compressor Rebuild Kit includes: compressor head o-ring set, valve & spring set, piston seal kit.

Discontinued
KTG535 Appion Front Ball Valve Seal Kit KTG535 Appion Front Ball Valve Seal Kit

KTG535 APPION Front Ball Valve Seal Kit. Rebuilds inlet valve block. Includes instructions.

Discontinued
KTGA00 Appion Gauge Set (2 GA0700) KTGA00 Appion Gauge Set (2 GA0700)

KTGA00 Appion Gauge Set (2 GA0700), 0-700 PSI range, 1/8" mpt back tap fitting. For a single gauge see GA0700

Discontinued See GA0700
LB1205 Appion G5 Twin Side Label LB1205 Appion G5 Twin Side Label

LB1205 Appion G5 Twin Side Label

Price $11.56
LB1210 Appion G5 Twin Warning Label 115 Volt LB1210 Appion G5 Twin Warning Label 115 Volt

LB1210 Appion G5 Twin Warning Label 115 Volt

Price $11.56
LB1235 Appion G5 Twin Top Front Panel Label LB1235 Appion G5 Twin Top Front Panel Label

LB1235 Appion G5 Twin Top Front Panel Label

Price $9.95
LB1240 Appion G5 Twin Bottom Front Panel Label LB1240 Appion G5 Twin Bottom Front Panel Label

LB1240 Appion G5 Twin Bottom Front Panel Label

Price $7.75
MF3612 Appion Inlet Filter Fitting MF3612 APPION Inlet Filter Fitting & Screens.

MF3612 APPION Inlet Filter Fitting & Screens.

Discontinued See KTF612
MF3953 Appion 1/4” Flare MegaSeal Aluminum Cap with Strap MF3953 Appion 1/4 Flare MegaSeal Aluminum Cap with Strap

MF3953 Appion 1/4 Flare MegaSeal Aluminum Cap with Strap

Price $4.75
PL7000 Appion Case Handle PL7000 Appion Case Handle

PL7000 APPION Case Handle

Discontinued
PL7010 Appion Input Knob (Blue) PL7010 Appion Input Knob (Blue)

PL7010 APPION Input Knob (Blue)

Discontinued
PL7011 Appion Output Knob (Red) PL7011 Appion Output Knob (Red)

PL7011 APPION Output Knob (Red)

Price $9.88
PL7020 APPION Fan Blade, includes reverse thread nut and washers. PL7020 Appion Fan Blade

PL7020 APPION Fan Blade, includes reverse thread nut and washers.

Discontinued See AY0036
PL7601S Appion G5 Twin Front Panel With Labels PL7601S Appion G5 Twin Front Panel With Labels

PL7601S Appion G5 Twin Front Panel With Labels

Discontinued
PL7602 Appion G5 Twin Case Back Panel PL7602 Appion G5 Twin Case Back Panel

PL7602 APPION G5 Twin Case Back Panel

Price $62.62
WR9000 Appion 115V Power Cord WR9000 Appion 115V Power Cord

WR9000 APPION 115V Power Cord

Price $20.55