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You are here: Home > Recovery Recycling Equipment Parts > Appion Recovery Equipment Parts > Appion G5 Twin

Appion G5 Twin Replacement Parts

APPION G5 TWIN PARTS LIST
ITEM DESCRIPTION PART #
1 Debris Screen AY0171
2 Screen Housing MF3612
3 Output Knob (red) PL7011
4 Input Knob (blue) PL7010
5 Output Gauge (each) GA0700
6 Input Gauge (each) GA0700
7 Power Switch / Breaker EL5120
8 Condenser / Copper Tube CT1760R CT1760L
9 Rubber Feet (set of 4) KT5401
10 G5 Twin Case Side Panel (each) AY0221
11 Handle PL7000
12 G5 Twin Case Back Panel PL7602
13 Fan Blade PL7020
14 Fan Gearbox With Fan Blade
AY0036
15 EL5000 Motor With Relay EL5000
16 Compressor Mount
17 Compressor (see rebuild parts below)
Major Compressor Rebuild Kit Includes
  • (2) CA1607 Valve Plates
  • (2) KT1010 Compressor Head O-Ring Set
  • (2) KT1000 Valve & Spring Set
  • (1) KT515 Piston Seal Kit (both sides)
KTG520
Minor Compressor Rebuild Kit Includes
  • (2) KT1010 Compressor Head O-Ring Set
  • (2) KT1000 Valve & Spring Set
  • (1) KT515 Piston Seal Kit (both sides)
KTG520-R

Piston Seal Kit-2 Sets / Kit KTG515

Piston (each) CA1608

Cylinder (each) CA1603

Compressor Head O-Ring Set KT1010

CA1607 Valve Plate - each (no o-rings, see KT1010) CA1607

Valve / Spring Set (2 springs, 1 input valve, 1 output valve) KT1000
18 Manifold (see rebuild parts below)
Manifold Rebuild Kit Includes
  • (4) Manifold Stem O-rings (small)
  • (2) Manifold O-rings (large)
  • (1) KT5303 Ball Valve Teflon Seal Kit (set of 4)
  • (2) Inlet Outlet Fitting O-rings
  • Instructions
KTG535

Manifold Ball Valve Teflon Seal Set (4-teflon seals) KT5303
19 Front Panel Assembly AY0050
20 Hi-Pressure Switch EL5030
REPAIR KITS / ITEMS NOT SHOWN ON DRAWING
N/S (L/R) Condenser (Left or Right) CT1760
N/S Motor Start Capacitor EL5028
N/S Motor Start Relay EL5017
N/S G5 Twin Warning Label LB1201
N/S G5 Twin Label LB1205

Troubleshooting Guide

Caution: Read all safety information found in this manual and in the Material Safety Data Sheet (MSDS) for the refrigerant you are using before servicing this machine

Symptom Cause Solution

Compressor will not start.

Power cord not plugged in or plugged into a bad outlet.

Check power cord, try a different outlet.

Machine in high pressure shut off.

See symptom below.


Motor in thermal overload.

Allow motor to cool down.

Compressor tries to start but just makes a buzzing sound.

Low voltage caused by poor source power, small gauge ex-tension cord or too long of an extension cord.

Locate better outlet, reduce length of extension cord and use a heavy gauge cord.


Too much back pressure on compressor.

Close the input valve to relieve any back pressure on compressor.

Machine pumps into high pressure shut off.

Valve on machine or tank closed.

Check to see if valves are opened and are not plugged.


Restriction in output hose.

Check hose for blockage and remove any core depressors.



Relieve pressure from output hose to reset switch.

Pumps liquid slowly.

Restriction in flow.

Use proper size hoses and if possible remove any core depressors and Schraeder valves.


Trapped liquid in system.

Cycle system compressor for a few seconds to move trapped liquid to another area.




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AY0030 Appion Fan Gearbox Assembly Without Fan Blade
AY0030 Appion Fan Gearbox Assembly Without Fan Blade
Discontinued See AY0036

AY0030 APPION Fan Gearbox Assembly. Does not include Fan Blade or hardware. Discontinued See AY0036
more info
AY0030C Appion Fan Gearbox Assembly With Fan Blade
AY0030C Appion Fan Gearbox Assembly With Fan Blade
Discontinued See AY0036

AY0030C APPION Fan Gearbox Assembly With Fan Blade. Discontinued See AY0036
more info
AY0036 Appion Fan Gearbox Assembly With Fan Blade
AY0036 Appion Fan Gearbox Assembly With Fan Blade
Price $84.95

AY0036 APPION Fan Gearbox Assembly With Fan Blade more info
AY0050 Appion Front Panel Manifold Assembly
AY0050 Appion Front Panel Manifold Assembly
Discontinued

AY0050 APPION Front Panel Manifold Assembly includes front plastic panel with labels, inlet manifold and gauges with pressure switch, power switch and power cord installed. See PL7601S for panel only. more info
AY0171 Appion Inlet Screens Pack (Set Of 4)
AY0171 Appion Inlet Screens Pack (Set Of 4)
Price $4.98

AY0171 APPION Inlet Screens Pack (Set Of 4) more info
AY0221 Appion Case Side Panel (Left or Right) G5/G1 (PL7600)
AY0221 Appion Case Side Panel (Left or Right) G5/G1 (PL7600)
Discontinued

AY0221 Appion Case Side Panel (Left or Right) G5/G1 (PL7600). Includes Rubber Feet more info
AY0298 Appion Inlet Screens Pack (Set Of 4)
AY0298 Appion Inlet Screens Pack (Set Of 4)
Discontinued See AY0171

AY0298 APPION Inlet Screens Pack (set of 4) more info
CA1603 Appion Cylinder
CA1603 Appion Cylinder
Price $35.11

CA1603 APPION Cylinder more info
CA1607 Appion Valve Plate
CA1607 Appion Valve Plate
Price $49.95

CA1607 APPION Valve Plate more info
CA1608 Appion Piston
CA1608 Appion Piston
Price $24.41

CA1608 APPION Piston more info
CA1620-05 Appion Shim Spacer .05mm
CA1620-05 Appion Shim Spacer .05mm
Discontinued

CA1620 Appion Shim Spacer .05 Mil Thick. Used to shim cylinder to proper height and square. more info
CA1620-10 Appion Shim Spacer .10mm
CA1620-10 Appion Shim Spacer .10mm
Discontinued

CA1620-10 Appion Shim Spacer .10 Mil Thick. Used to shim cylinder to proper height and square. more info
CA1620-15 Appion Shim Spacer .15mm
CA1620-15 Appion Shim Spacer .15mm
Discontinued

CA1620-15 Appion Shim Spacer .15 Mil Thick. Used to shim cylinder to proper height and square. more info
CRXTOSP1 CPS 3 Pin Brad Harrison Tank Overfill Cable Shorting Plug
CRXTOSP1 CPS 3 Pin Brad Harrison Tank Overfill Cable Shorting Plug
Price $39.95

CRXTOSP1 Tank Overfill Protection Cable Shorting Plug allows the user to override the tank float safety device on most recovery units using a 3 pin brad Harrison cable. Screws in place at the cable end allowing the unit to start. (Always use a scale for accuracy when using this device) 30 & 50 pound tanks should never be filled to a level beyond 80% of tank capacity. more info
CT1750 Appion Copper Tube Set
CT1750 Appion Copper Tube Set
Discontinued See Individual Tubes

CT1750 Appion Copper Tube Set more info
CT1750L Appion Left Side Copper Tube
CT1750L Appion Left Side Copper Tube
Price $28.02

CT1750L Appion Left Side Copper Tube more info
CT1750R Appion Right Side Copper Tube
CT1750R Appion Right Side Copper Tube
Price $28.02

CT1750R Appion Right Side Copper Tube more info
CT1760L Appion Condenser (Left Side Facing Front Of Unit)
CT1760L Appion Condenser (Left)
Discontinued

CT1760L Appion Condenser (Left Side Facing Front Of Unit) more info
CT1760R Appion Condenser (Right Side Facing Front Of Unit)
CT1760R Appion Condenser (Right)
Price $55.72

CT1760R Appion Condenser (Right Side Facing Front Of Unit) more info
EL5000 Appion 115V Motor
EL5000 Appion 115V Motor
Discontinued

EL5000 APPION 115V Motor more info
EL5017 Appion Motor Start Relay - 115V
EL5017 Appion Motor Start Relay - 115V
Discontinued

EL5017 APPION Motor Start Relay - 115V more info
EL5028 Appion Motor Start Capacitor - 115V
EL5028 Appion Motor Start Capacitor - 115V
Price $31.16

EL5028 APPION Motor Start Capacitor - 115V more info
EL5030 Appion High-Pressure Switch
EL5030 Appion High-Pressure Switch 550 PSI
Price $38.58

EL5030 APPION High-Pressure Switch. A normally closed high pressure switch, opens on rise at 550 PSI resets at 440 PSI. 1/4" spade terminals, 1/8" MPT connection. more info
EL5120 Appion Power Switch With Breaker
EL5120 Appion Power Switch With Breaker
Discontinued

EL5120 APPION Power Switch W/Breaker more info
G5-Twin Appion Oilless High Pressure Refrigerant Recovery Unit
G5-Twin Appion Oilless High Pressure Refrigerant Recovery Unit
Price $669.00

A new generation recovery unit is here! The all new G5 Twin Refrigerant recovery machine. The G5 Twin was designed from the ground up to provide the best recovery speeds in all conditions with the smallest size portable unit-all at a price that will make you smile.
Published Recovery Rates R-22
Direct Liquid - 10.36 lb/min Direct Vapor - 0.62 lb/min Push/Pull - 16.62 lb/min
more info
GA0700 Appion Gauge
GA0700 Appion Gauge
Price $18.50

GA0700 APPION Gauge, 0-700 PSI range, 1/8" mpt back tap fitting. more info
KT1000 Appion Inlet Exhaust Valve & Spring Set
KT1000 Appion Inlet Exhaust Valve & Spring Set
Price $35.45

KT1000 Appion Inlet Exhaust Valve & Spring Set more info
KT1010 Appion Compressor Head O-Ring Set
KT1010 Appion Compressor Head O-Ring Set
Price $14.90

KT1010 APPION Compressor Head O-Ring Set more info
KT5303 Appion Ball Valve Seal Set
KT5303 Appion Ball Valve Seal Set
Price $19.62

KT5303 APPION Ball Valve Seal Set more info
KT5401 Appion Rubber Feet Set (4 Pieces)
KT5401 Appion Rubber Feet Set (4 Pieces)
Price $21.82

KT5401 APPION Rubber Feet Set more info
KT5402 Appion Rubber Foot (Each)
KT5402 Appion Rubber Foot (Each)
Price $7.04

KT5402 Appion Rubber Foot (Each) more info
KTF612 Appion Inlet Filter Fitting
KTF612 Appion Inlet Filter Fitting
Price $12.55

KTF612 Appion Inlet Filter Fitting more info
KTF645 Appion 1/4 Flare Angled Fitting Retrofit Kit
KTF645 Appion 1/4 Flare Angled Fitting Retrofit Kit
Price $51.46

KTF645 Appion 1/4 Flare Angled Fitting Retrofit Kit. The KTF645 includes everything needed to retrofit your older G5Twin with 1/4in angled fittings. These fittings allow the user to connect large diameter hoses with ease to the G5Twin. The Kit Includes (2) G5Twin 1/4in Flare Swivel Fitting, (1) Manifold Inlet/Outlet Fitting, (1) Manifold Inlet Filter Screen 4 Pack, (3) Manifold Inlet/Outlet Fitting O-ring. more info
KTG515 Appion Piston Seal Kit (Both Sides)
KTG515 Appion Piston Seal Kit (Both Sides)
Price $66.40

KTG515 Appion Piston Seal Kit (Both Sides) more info
KTG520 Appion Compressor Rebuild Kit Major (Both Sides)
KTG520 Appion Compressor Rebuild Kit Major (Both Sides)
Price $199.95

KTG520 APPION Major Compressor Rebuild Kit Includes valve plates, compressor head o-ring set, valve & spring set, piston seal kit. more info
KTG520-R Appion Compressor Rebuild Kit Minor (Both Sides)
KTG520-R Appion Compressor Rebuild Kit Minor (Both Sides)
Price $134.95

KTG520-R APPION Minor Compressor Rebuild Kit includes: compressor head o-ring set, valve & spring set, piston seal kit. more info
KTG535 Appion Front Ball Valve Seal Kit
KTG535 Appion Front Ball Valve Seal Kit
Price $35.56

KTG535 APPION Front Ball Valve Seal Kit. Rebuilds inlet valve block. Includes instructions. more info
KTGA00 Appion Gauge Set (2 GA0700)
KTGA00 Appion Gauge Set (2 GA0700)
Price $33.95

KTGA00 Appion Gauge Set (2 GA0700), 0-700 PSI range, 1/8" mpt back tap fitting. For a single gauge see GA0700 more info
LB1205 Appion G5 Twin Side Label
LB1205 Appion G5 Twin Side Label
Price $11.56

LB1205 Appion G5 Twin Side Label more info
LB1210 Appion G5 Twin Warning Label 115 Volt
LB1210 Appion G5 Twin Warning Label 115 Volt
Price $11.56

LB1210 Appion G5 Twin Warning Label 115 Volt more info
LB1235 Appion G5 Twin Top Front Panel Label
LB1235 Appion G5 Twin Top Front Panel Label
Price $16.85

LB1235 Appion G5 Twin Top Front Panel Label more info
LB1240 Appion G5 Twin Bottom Front Panel Label
LB1240 Appion G5 Twin Bottom Front Panel Label
Discontinued

LB1240 Appion G5 Twin Bottom Front Panel Label more info
MF3612 Appion Inlet Filter Fitting
MF3612 APPION Inlet Filter Fitting & Screens.
Discontinued See KTF612

MF3612 APPION Inlet Filter Fitting & Screens. more info
MF3953 Appion 1/4” Flare MegaSeal Aluminum Cap with Strap
MF3953 Appion 1/4 Flare MegaSeal Aluminum Cap with Strap
Price $3.44

MF3953 Appion 1/4 Flare MegaSeal Aluminum Cap with Strap more info
PL7000 Appion Case Handle
PL7000 Appion Case Handle
Discontinued

PL7000 APPION Case Handle more info
PL7010 Appion Input Knob (Blue)
PL7010 Appion Input Knob (Blue)
Price $9.88

PL7010 APPION Input Knob (Blue) more info
PL7011 Appion Output Knob (Red)
PL7011 Appion Output Knob (Red)
Price $9.88

PL7011 APPION Output Knob (Red) more info
PL7020 APPION Fan Blade, includes reverse thread nut and washers.
PL7020 Appion Fan Blade
Discontinued See AY0036

PL7020 APPION Fan Blade, includes reverse thread nut and washers. more info
PL7601S Appion G5 Twin Front Panel With Labels
PL7601S Appion G5 Twin Front Panel With Labels
Price $48.70

PL7601S Appion G5 Twin Front Panel With Labels more info
PL7602 Appion G5 Twin Case Back Panel
PL7602 Appion G5 Twin Case Back Panel
Price $62.62

PL7602 APPION G5 Twin Case Back Panel more info
WR9000 Appion 115V Power Cord
WR9000 Appion 115V Power Cord
Price $20.55

WR9000 APPION 115V Power Cord more info
   
 
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4013 S. Old Hwy 94
St. Peters MO 63304
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