SE-3612 Schumacher Battery Charger Parts List

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SE-3612 Schumacher Battery Charger Parts List

Schumacher SE-3612 Repair Parts
Part No.	Description	Qty
0090026125	115 Volt Power Cord	1
0099000062	Fan Blade	1
0099000063	Fan Motor Open Frame 115 Volt	1
0099000080	Wheel 6" Plastic for 3/8" Axle	1
0099000094	135 Minute Mechanical with Hold	1
0099000096	Knob for Timer Switches on SE Series Chargers	1
0499000050	2 Position Rocker Switch 3 Terminal On-On (Used in all 3 Places)	1
1199003352	Metal Foot	1
2199700006	Axle End Cap 0.375" Diameter Axle (Pair)	1
2299000649	Heatsink Rectifier Assembly	1
2299001023	Battery Charger Wheels - Handle Hardware Kit	1
2299001542	12 Volt DC Fan Speed Controller (Three Wire)	1
2299001552	Heatsink Rectifier Assembly	1
2299001651	Heatsink Rectifier Assembly	1
2299002234	Fan Motor 12 Volt DC Muffin Ultra Quiet	1
2299002310	12 Volt DC Fan Speed Controller (Two Wire)	1
3100100032	Diode Anode on Lead 90 Amp	1
3199100028A	75 Amp 400 Volt Positive Diode (Set of 4)	1
3599000210	Battery Charger Handle	1
3899001964	Negative Cable & Clamp (Black)	1
3899001980	Positive Cable & Clamp (Red)	1
3999000107	Circuit Breaker 32 Volt DC 90 Amp	1
3999000108	Circuit Breaker 32 Volt DC 100 Amp	1
4999001229	Fan Motor 12 Volt DC Muffin Ultra Quiet	1
5199000406	Circuit Breaker Connection Screw	1
5399100088	Ammeter Horizontal 0-200 Amp	1
9527T308	Miniature Lamp 14 Volt 0.08 Amp Wedge Base	1

Schumacher SE-2254, SE-2352, SE-3000, SE-3612, SE-4020, SE-4022, SE-5025, SE-6030 & SE-8050 Troubleshooting Guide
PROBLEM	POSSIBLE CAUSE	SOLUTION
No reading on the ammeter.	Charger is not plugged in.	Plug the charger into an A.C. outlet.
	No power at the receptacle.	Check for open fuse or circuit breaker supplying A.C. outlet.
	Clips are not making a good connection to the battery.	Check for poor connection to battery and frame. Make sure connection points are clean. Rock clips back and forth for a better connection.
	Connections are reversed.	Unplug the charger and reverse the clips.
	Battery is defective (will not accept a charge).	Have battery checked.
	2 amp charge rate is being used.	Ammeter may show no activity at the 2A charge rate.
Ammeter reading stays high.	Battery is severely discharged.	Continue charging battery for two more hours. If problem continues have the battery checked.
Ammeter reading stays high.	Wrong battery voltage.	Verify the voltage settings or output ratings on the charger are correct.
Ammeter reads less than selected charge rate when charging a discharged battery.	Extension cord is too long or wire gauge is too small.	Use a shorter or heavier gauge extension cord.
	Weak cell or sulfated plate in battery.	A sulfated battery will eventually take a normal charge if left connected. If the battery will not take a charge, have it checked.
	Battery is only partially discharged.	Continue to charge the battery.
The charger is making an audible clicking sound.	Circuit breaker is cycling.	The settings may be wrong. Check the charger settings.
	Battery is defective.	Have the battery checked.
	Shorted battery cables or clips.	Circuit breaker cycles when current draw is too high. Check for shorted cables or clips and replace if necessary.
	Severely discharged battery, but otherwise it is a good battery.	The battery may not want to accept a charge due to a run-down state. Allow charging to continue until battery has a chance to recover sufficiently to take a charge. If more than 20 minutes, stop charging and have the battery checked.
	Reverse connections at battery.	Shut the charger off and correct the lead connections.
Charger makes a loud buzz or hum.	Transformer laminations vibrate (buzz).	No problem; this is a normal condition.
Charger makes a loud buzz or hum.	Shorted Diode Assembly or Output Rectifier Assembly (hum).	Have charger checked by a qualified technician.
Short or no start cycle when cranking engine.	Drawing more than the engine start rate.	Crank time varies with the amount of current drawn. If cranking draws more than the engine start rate, crank time may be less than 3 seconds.
	Failure to wait 3 minutes (180 seconds) between cranks.	Wait 3 minutes of rest time before the next crank.
	Clips are not making a good connection.	Check for poor connection at battery and frame.
	AC cord and/or extension cord is loose.	Check power cord and extension cord for loose fitting plug.
	No power at receptacle.	Check for open fuse or circuit breaker supplying A.C. outlet.
	The charger may be overheated.	The thermal protector may have tripped and needs a little longer to reset. Make sure the charger vents are not blocked. Wait and try again.
	Battery may be severely discharged.	On a severely discharged battery, charge for 10 to 15 minutes in the manual charge rate to help assist in cranking.
Charger will not turn on when properly connected.	A.C. outlet is dead.	Check for open fuse or circuit breaker supplying A.C. outlet.
Charger will not turn on when properly connected.	Poor electrical connection.	Check power cord and extension cord for loose fitting plug.
The battery is connected and the charger is on, but is not charging.	Clips are not making a good connection.	Check for poor connection at battery and frame. Make sure connecting points are clean. Rock clips back and forth for a better connection.
The measured current is much lower than what was selected.	The charger reached the maximum voltage and is reducing the current.	No problem; this is a normal condition.
Schumacher User Manual Link

When a charging problem arises, make certain that the battery is capable of accepting a normal charge. Double check all connections, AC outlet for a full 120-volts, charger clips for correct polarity and the quality of the connections from the cables to the clips and from the clips to the battery system. The clips must be clean.

When a battery is very cold, partially charged or sulfated, it will not draw the full rated amperes from the charger. It is both dangerous and damaging to a battery to force higher amperage into it than it can effectively use in recharging.

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0090026125 Schumacher 115 Volt Power Cord

0090026125 Schumacher 16/3 84" 115 Volt Power Cord

Discontinued

Power Cord 115 Volt 3 Prong. Termination Specs 16/3 84", 1/4" Quick Connect (Black), Ring Terminal (Ground), 1/4" Quick Connect (White) with Strain Relief. When Discontinued See 0090026136

0090026136 Schumacher Power Cord 16/3 90"

0090026136 Schumacher Power Cord 16/3 90"

Discontinued

0090026136 Schumacher Power Cord 115 Volt 3 Prong. Termination Specs, 1/4" Quick Connect (Black), Ring Terminal (Ground), 1/4" Quick Connect (White) with Strain Relief.

0099000062 Schumacher 6" CW Fan Blade

Discontinued See 316-009-000

0099000062 Schumacher 6" CW Fan Blade.

0099000063 Schumacher Fan Motor Open Frame 115 Volt

0099000063 Schumacher Fan Motor Open Frame 115 Volt

Discontinued See 216-041-666

Fan Motor Open Frame 115 Volt

0099000066 Schumacher Battery Charger Axle 3/8 Dia.

0099000066 Schumacher Battery Charger Axle 3/8 Dia.

Price $3.76

0099000066 Schumacher Battery Charger Axle 3/8 Dia.15-3/8" Long.

0099000080 Wheel 6" Plastic For 3/8 Axle

0099000080 Schumacher Wheel 6" Plastic For 3/8 Axle

Discontinued See 2299001067

0099000080 Wheel 6" Plastic For 3/8 Axle

0099000094 Schumacher 135 Minute Timer Mechanical with Hold

0099000094 Schumacher 135 Minute Timer Mechanical with Hold

Discontinued See TJ1-120MHB

Mechanically controls charging in timed Mode with manual hold mode. Single Pole Single Throw (SPST) Switch rated 15 amperes. Termination is designed to accept 1/4" spade terminals.

0099000096 Knob For Timer Switches 1/4" OD 3/4 "D" Shaft

0099000096 Knob For Timer Switches 1/4" OD 3/4 "D" Shaft

Discontinued See 6094K89

0099000096 Knob For Timer Switches 1/4" OD 3/4 "D" Shaft, there are separate knobs for selector switches and timers. Please check your part numbers carefully.

0099000269 Schumacher Knob For Timer Switches on PS Series Chargers

0099000269 Schumacher Knob For Timer Switches on PS Series Chargers

Price $4.62

This Knob is for timers on PS Series chargers only with a 1/2 Shaft, there are separate knobs for selector switches with a 3/4 shaft. Please check your part numbers carefully.

0499000050 Schumacher Rocker Switch 2 Position Switch 3 Terminal On-On

0499000050 Schumacher Rocker Switch 2 Position Switch 3 Terminal On-On

Discontinued See 246-176-666

0499000050 Schumacher Rocker Switch 2 Position Switch 3 Terminal On-On

1199003352 Schumacher Foot, Metal

Price $5.60

1199003352 Schumacher Foot, Metal, no hardware included.

2100800011 Schumacher Pop Rivet 3/16" X 5/16" Long

2100800011 Schumacher Pop Rivet 3/16" X 5/16" Long

Price $0.19

2100800011 Schumacher Pop Rivet 3/16" X 5/16" Long

214-009-666 Rectifier Diode 70 Amp (541101-039) SDH70N02P

214-009-666 Rectifier Diode 70 Amp (541101-039)

Price $21.95

214-009-666 Rectifier Diode 70 Amp (541101-039) SDH70N02P

2199700006 Axle End Cap .375 Dia Axle (Pair)

2199700006 Schumacher Axle End Cap .375 Dia Axle (Pair)

Price $4.50

Axle End Cap Fits .375 (3/8") Diameter Axle, Sold as a Pair, Can be used on any 3/8" Axle to secure wheels.

2299000649 Schumacher Heatsink Rectifier Assembly

Discontinued

2299000649 Schumacher Heat Sink. Replaces older style 8 diode units. Incorporates a thicker heat sink for better heat dissipation. This item has been discontinued, we do not suggest replacing it with the newer style due to mounting and electrical configuration issues.

2299001023 Schumacher Battery Charger Wheels - Handle - Hardware Kit

2299001023 Schumacher Battery Charger Wheels - Handle - Hardware Kit

Discontinued

2299001023 Schumacher Battery Charger Wheels - Handle - Hardware Kit SF8050, SE-2158, SE-3612, SE-4020, SE-4022, SE-5010A, SES-4022, SF-4022

2299001067 Schumacher Battery Charger Wheels - Handle - Hardware Kit

2299001067 Schumacher Battery Charger Wheels - Handle - Hardware Kit

Discontinued

Battery Charger Wheels - Handle - Hardware Kit For SE3000, SE6030. Includes 3599000210 Handle, 0099000080 Wheels, 0099000123 Plastic Foot, 0099000066 Axle, 2299001076 Misc Parts Bag (screws etc..)

2299001542 Schumacher 12volt DC Fan Speed Controller

2299001542 Schumacher 12volt DC Fan Speed Controller (Three Wire)

Price $11.90

12volt DC Fan Speed Controller (Three Wire)

2299001552 Schumacher Heatsink Rectifier Assembly

2299001552 Schumacher Heatsink Rectifier Assembly

Discontinued

2299001552 Schumacher Heatsink Rectifier Assembly

2299001587 Schumacher Heatsink Rectifier Assembly

2299001587 Schumacher Heatsink Rectifier Assembly

Discontinued See 2299001651

Heatsink Rectifier Assembly, requires no soldering to install. Includes 9" leads. Used on newer style units. Heavy Duty design for greater reliability. 1/4" spade terminal leads make installation a snap.

2299001651 Schumacher Heatsink Rectifier Assembly

2299001651 Schumacher Heatsink Rectifier Assembly

Discontinued

2299002234 Schumacher Fan Motor 12volt DC 80mm X 80mm X 25mm

2299002234 Schumacher Fan Motor 12volt DC 80mm X 80mm X 25mm

Discontinued See 4999001229

Fan Motor provides cooling for the unit. 80mm X 80mm X 25mm 12volt DC quiet design keeps noise to a minimum. May require the purchase of a 2299001542 Schumacher 12volt DC Fan Speed Controller.

2299002310 Schumacher 12volt DC Fan Speed Controller

2299002310 Schumacher 12 Volt DC Fan Speed Controller (Two Wire)

Discontinued See 2299002762

12volt DC Fan Speed Controller (Two Wire New Style)

2299002762 Schumacher Fan Speed Control (Single)

2299002762 Schumacher Fan Speed Control (Single Fan)

Discontinued

2299002762 Schumacher Fan Speed Control (Single Fan) For Rivit See 2100800011

246-176-666 Switch 2 Position Rocker 16 Amp SPDT

246-176-666 Switch 2 Position Rocker 16 Amp SPDT

Price $12.46

SPDT Switch 16 amp Rating Snap-in mount no tools required to install, 1/4 Spade terminals. Original OEM Part Every Time

316-009-000 Fan Blade 6" 4 Blade CW

Price $12.85

Fan Blade 6" 4 Blade CW. Same as 130007-001 Christie

3199100028A 75 Amp 400 Volt Positive Diode (Anode On Lead)

3199100028A Schumacher 75 Amp 400 Volt Positive Diode (Set Of 4)

Discontinued

3199100028A 75 Amp 400 Volt Positive Diode (Anode On Lead). Press in diode, used in a wide array of applications. Once installed in the heat-sink these may require soldering to install onto transformer taps.

Use caution when replacing diodes always verify polarity or damage to equipment or self may result. Century Tool & Equipment assumes no responsibility for loss, damage or personal injury due to the miss-application of any electrical component. Purchase of this item agrees to said statement. This item should only be installed by a qualified and experienced electrician.

3599000210 Schumacher Battery Charger Handle Round Black Steel

3599000210 Schumacher Battery Charger Handle Round Black Steel

Discontinued

3599000210 Schumacher Battery Charger Handle Round Black Steel For SF8050, SE-1555A, SE-2158, SE-3612, SE-4020, SE-4022, SE-5010A, SES-4022, SF-4022

3899001964 Schumacher Output Cable And Clamp Black Negative 6 AWG 82"

3899001964 Schumacher Output Cable And Clamp Black Negative 6 AWG 82"

Discontinued

Output Cable And Clamp, Black Negative, 6 AWG Welding wire, Steel Clamp, Ring Terminal Connection, 80" long with strain relief on cable.

3899001980 Schumacher Output Cable And Clamp Red Positive 6 AWG 82"

3899001980 Schumacher Output Cable And Clamp Red Positive 6 AWG 82"

Discontinued

Output Cable And Clamp, Red Positive, 6 AWG Welding wire, Steel Clamp, Ring Terminal Connection, 80" long with strain relief on cable.

3899001982 Schumacher Output Cable And Clamp Red Positive 6 AWG 85"

3899001982 Schumacher Output Cable And Clamp Red Positive 6 AWG 85"

Discontinued

3899001982 Schumacher Output Cable And Clamp Red Positive 6 AWG 85"

3899001983 Schumacher Output Cable And Clamp Black Negative 6 AWG 85"

3899001983 Schumacher Output Cable And Clamp Black Negative 6 AWG 85"

Discontinued

3899001983 Schumacher Output Cable And Clamp Black Negative 6 AWG 85"

3899003295 Schumacher Positive Cable Clamp Assembly 6ga 82" Copper Jaw

3899003295 Schumacher Positive Cable Clamp Assembly 6ga 82"

Discontinued

3899003295 Schumacher Positive Cable Clamp Assembly 6ga 82" Copper Jaw

3999000107 Schumacher Circuit Breaker 32 Volt DC 90 Amp

3999000107 Schumacher Circuit Breaker 32 Volt DC 90 Amp

Discontinued

3999000107 Schumacher Circuit Breaker 32 Volt DC 90 Amp. When ordering, it may be necessary to purchase a pair of the 5199000406 screws if replacing and older circuit breaker for retrofit.

3999000108 Schumacher Circuit Breaker 32 Volt DC 100 Amp

3999000108 Schumacher Circuit Breaker 32 Volt DC 100 Amp

Discontinued

3999000108 Schumacher Circuit Breaker 32 Volt DC 100 Amp. When ordering, it may be necessary to purchase a pair of the 5199000406 screws if replacing and older circuit breaker for retrofit.

4999001229 Schumacher Fan Motor 12 Volt DC 80mm x 80mm x 25mm

4999001229 Schumacher Fan Motor 12 Volt DC 80mm x 80mm x 25mm

Discontinued

Fan Motor provides cooling for the unit. 80mm x 80mm x 25mm 12volt DC Quiet design keeps noise to a minimum. May require the purchase of a 2299001542 Schumacher 12volt DC Fan Speed Controller. Note plug end to determine correct fit. *Please note: If replacing the 2299001565, you may have to swap plug ends from your old fan to make the new fan work. See 169116-001 for connectors

51-288 115 Volt Fan Motor With Fan Blade & Mount

51-288 115 Volt Fan Motor With Fan Blade & Mount

Price $40.50

51-288 115 Volt Fan Motor With Fan Blade & Mount. .195 diameter shaft. Your unit may not require the mount, in which case discard it.

5100000005 Timer Screw M3 X 5.5

Price $0.05

5100000005 Screw M3 X 5.5 For Original Timer

5199000406 Schumacher Screw 1/4-28 x 0.375 (Circuit Breaker Connection Screw)

5199000406 Schumacher Screw 1/4-28 x 0.375

Price $0.18

5199000406 Schumacher Screw 1/4-28 x 0.375 (Circuit Breaker Connection Screw)

5399100088 Schumacher Ammeter Horizontal 0-200 Amp

5399100088 Schumacher Ammeter Horizontal 0-200 Amp

Price $24.65

Ammeter Horizontal 0-200 AMP features easy snap-in installation, no tools required. Red Green Charge Rate face. 0-200 Amp range and wire through induction pick-up for greater accuracy.

6094K89 Knob For Schumacher Battery Charger Selector Switches & Timers

6094K89 Knob For Battery Charger Selector Switches & Timers

Price $4.65

6094K89 Knob For Battery Charger Selector Switches & Timers. This Knob is for selector switches and timers, designed with 1/4" ID and a set screw for locking onto shaft. Suitable for all 1/4" shaft switches. Replaces Schumacher 0099000045 & 0099000096.

9527T308 Miniature Lamp 14 Volt .08 Amp Wedge Base

9527T308 Miniature Lamp 14 Volt .08 Amp Wedge Base

Price $3.85

Miniature lamp, 14v, .08a, wedge base, 1.06" overall length, .41" glass diameter.

SE-3612 Schumacher 200/40/2 Amp 6/12 Volt Manual Automotive Battery Charger Starter

SE-3612 Schumacher 200/40/2 Amp 6/12 Volt Manual Automotive Battery Charger Starter

Price $279.95

This versatile wheel-style starter/charger is great for both slow and fast applications on 6 and 12 volt automotive batteries. High-output engine start will assist batteries in cranking most engines under severe summer/winter weather conditions. Impact-resistant, back-lit, color-coded meter is easy to read day or night.

TJ1-120MHB Universal Battery Charger 2 Hour Mechanical Timer

TJ1-120MHB Universal Battery Charger 2 Hour Mechanical Timer

Price $38.95

TJ1-120MB Universal Mechanical 2 Hour Timer With Finish Bell. Mechanically controls charging in timed Mode, has "Hold" for manual un-timed charging. Single Pole Single Throw (SPST) Switch rated 15 amperes. Termination is designed to accept 1/4" Quick Disconnect terminals. Includes mounting screws. Replaces many older mechanical timers.

*Variations of models due to production changes and parts availability are not our responsibility
*No refunds on electrical components
*Service should be performed only by a qualified technician
*Please read all supporting documentation and safety instructions