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You are here: Home > Battery Charger Parts > Sears Battery Charger Repair Parts > 71230 DieHard-2/40/200 amp Manual Battery Charger
Replacement Parts List Sears 71230 (New Style)
 Item  Description Part Number
1
 Heatsink/Diode Assembly 2299001587
2
 A/C Power Cord
0090026124
3
 2 Position Switch
0499000050
4
 3 Position Switch
0499000052
5
 Circuit Breaker 90 Amp
3899000107
6
 Amp Meter 5399100088
7
 Lamp 9527T308
8
 Fan Motor
2299002234
9
 Fan Speed Motor Controller
2299001542
10
 DC Cable & Clamp Negative
3899001047
11
 DC Cable & Clamp Positive 3899001048
Parts listed below are for old & new style units
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0090026096 Schumacher 115 Volt Power Cord 16/3 84"
0090026096 Schumacher 115 Volt Power Cord 16/3 84"
Discontinued

Power Cord 115 Volt 3 Prong. Termination Specs, 1/4" Quick Connect (Black), Ring Terminal (Ground), Stripped Wire (White). more info
0090026124 Schumacher Power Cord
0090026124 Schumacher 115 Volt Power Cord
Discontinued

Power Cord 115 Volt 3 Prong. Termination Specs, 1/4" Quick Connect (Black), Ring Terminal (Ground), 1/4" Quick Connect (White). more info
0090026125 Schumacher 115 Volt Power Cord
0090026125 Schumacher 16/3 84" 115 Volt Power Cord
Discontinued

Power Cord 115 Volt 3 Prong. Termination Specs 16/3 84", 1/4" Quick Connect (Black), Ring Terminal (Ground), 1/4" Quick Connect (White) with Strain Relief. When Discontinued See 0090026136 more info
0090026136 Schumacher Power Cord 16/3 90"
0090026136 Schumacher Power Cord 16/3 90"
Discontinued

0090026136 Schumacher Power Cord 115 Volt 3 Prong. Termination Specs, 1/4" Quick Connect (Black), Ring Terminal (Ground), 1/4" Quick Connect (White) with Strain Relief. more info
0099000063 Schumacher Fan Motor Open Frame 115 Volt
0099000063 Schumacher Fan Motor Open Frame 115 Volt
Discontinued See 216-041-666

Fan Motor Open Frame 115 Volt more info
0099000080 Wheel 6" Plastic For 3/8 Axle
0099000080 Schumacher Wheel 6" Plastic For 3/8 Axle
Discontinued See 2299001067

0099000080 Wheel 6" Plastic For 3/8 Axle more info
0499000050 Schumacher Rocker Switch 2 Position Switch 3 Terminal On-On
0499000050 Schumacher Rocker Switch 2 Position Switch 3 Terminal On-On
Discontinued See 246-176-666

0499000050 Schumacher Rocker Switch 2 Position Switch 3 Terminal On-On more info
0499000052 Schumacher 3 Position Rocker Switch SPDT On-Off-On 16 amp 1/4 spade terminals.
0499000052 Schumacher 3 Position Rocker Switch SPDT On-Off-On 16 amp 1/4 spade terminals.
Price $12.45

0499000052 Schumacher 3 Position Rocker Switch SPDT On-Off-On 16 amp 1/4 spade terminals. more info
2100800011 Schumacher Pop Rivet 3/16" X 5/16" Long
2100800011 Schumacher Pop Rivet 3/16" X 5/16" Long
Price $0.19

2100800011 Schumacher Pop Rivet 3/16" X 5/16" Long more info
214-009-666 Rectifier Diode 70 Amp (541101-039) SDH70N02P
214-009-666 Rectifier Diode 70 Amp (541101-039)
Price $21.95

214-009-666 Rectifier Diode 70 Amp (541101-039) SDH70N02P more info
2299001067 Schumacher Battery Charger Wheels - Handle - Hardware Kit
2299001067 Schumacher Battery Charger Wheels - Handle - Hardware Kit
Discontinued

Battery Charger Wheels - Handle - Hardware Kit For SE3000, SE6030. Includes 3599000210 Handle, 0099000080 Wheels, 0099000123 Plastic Foot, 0099000066 Axle, 2299001076 Misc Parts Bag (screws etc..) more info
2299001081 Discontinued Schumacher Heatsink Rectifier Assembly
2299001081 Schumacher Heatsink Rectifier Assembly
Discontinued

2299001081 Discontinued Schumacher Heatsink Rectifier Assembly more info
2299001542 Schumacher 12volt DC Fan Speed Controller
2299001542 Schumacher 12volt DC Fan Speed Controller (Three Wire)
Discontinued

12volt DC Fan Speed Controller (Three Wire) more info
2299001587 Schumacher Heatsink Rectifier Assembly
2299001587 Schumacher Heatsink Rectifier Assembly
Discontinued See 2299001651

Heatsink Rectifier Assembly, requires no soldering to install. Includes 9" leads. Used on newer style units. Heavy Duty design for greater reliability. 1/4" spade terminal leads make installation a snap. more info
2299001651 Schumacher Heatsink Rectifier Assembly
2299001651 Schumacher Heatsink Rectifier Assembly
Discontinued

Heatsink Rectifier Assembly, requires no soldering to install. Includes 9" leads. Used on newer style units. Heavy Duty design for greater reliability. 1/4" spade terminal leads make installation a snap. *(fan speed control board sold separately) more info
2299002234 Schumacher Fan Motor 12volt DC 80mm X 80mm X 25mm
2299002234 Schumacher Fan Motor 12volt DC 80mm X 80mm X 25mm
Discontinued See 4999001229

Fan Motor provides cooling for the unit. 80mm X 80mm X 25mm 12volt DC quiet design keeps noise to a minimum. May require the purchase of a 2299001542 Schumacher 12volt DC Fan Speed Controller. more info
2299002310 Schumacher 12volt DC Fan Speed Controller
2299002310 Schumacher 12 Volt DC Fan Speed Controller (Two Wire)
Discontinued See 2299002762

12volt DC Fan Speed Controller (Two Wire New Style) more info
2299002762 Schumacher Fan Speed Control (Single)
2299002762 Schumacher Fan Speed Control (Single Fan)
Discontinued

2299002762 Schumacher Fan Speed Control (Single Fan) For Rivit See 2100800011 more info
246-176-666 Switch 2 Position Rocker 16 Amp SPDT
246-176-666 Switch 2 Position Rocker 16 Amp SPDT
Price $12.46

SPDT Switch 16 amp Rating Snap-in mount no tools required to install, 1/4 Spade terminals. Original OEM Part Every Time more info
246-177-666 Switch 3 Position Rocker SPDT On-Off-On
246-177-666 Switch 3 Position Rocker SPDT On-Off-On
Price $13.58

246-177-666 Switch 3 Position Rocker SPDT On-Off-On 16 amp 1/4 spade terminals. more info
3199100028A 75 Amp 400 Volt Positive Diode (Anode On Lead)
3199100028A Schumacher 75 Amp 400 Volt Positive Diode (Set Of 4)
Discontinued

3199100028A 75 Amp 400 Volt Positive Diode (Anode On Lead). Press in diode, used in a wide array of applications. Once installed in the heat-sink these may require soldering to install onto transformer taps.
Use caution when replacing diodes always verify polarity or damage to equipment or self may result. Century Tool & Equipment assumes no responsibility for loss, damage or personal injury due to the miss-application of any electrical component. Purchase of this item agrees to said statement. This item should only be installed by a qualified and experienced electrician.
more info
3899000396 Schumacher DC Output Clamp And Cable Black
3899000396 Schumacher DC Output Clamp And Cable Black
Discontinued

DC Output Clamp Cable Black more info
3899000410 Schumacher DC Output Clamp And Cable Red
3899000410 Schumacher DC Output Clamp And Cable Red
Discontinued

DC Output Clamp And Cable Red more info
3899001047 Schumacher Negative Cable & Clamp
3899001047 Schumacher Negative Cable & Clamp
Discontinued

Output Cable And Clamp, Black Negative, 6 AWG Welding wire, Steel Clamp, Ring Terminal Connection, 80" long with strain relief on cable. more info
3899001048 Schumacher Positive Cable & Clamp
3899001048 Schumacher Positive Cable & Clamp
Discontinued

Output Cable And Clamp, Red Positive, 6 AWG Welding wire, Steel Clamp, Ring Terminal Connection, 80" long with strain relief on cable. more info
3899001964 Schumacher Output Cable And Clamp Black Negative 6 AWG 82"
3899001964 Schumacher Output Cable And Clamp Black Negative 6 AWG 82"
Discontinued

Output Cable And Clamp, Black Negative, 6 AWG Welding wire, Steel Clamp, Ring Terminal Connection, 80" long with strain relief on cable. more info
3899001980 Schumacher Output Cable And Clamp Red Positive 6 AWG 82"
3899001980 Schumacher Output Cable And Clamp Red Positive 6 AWG 82"
Discontinued

Output Cable And Clamp, Red Positive, 6 AWG Welding wire, Steel Clamp, Ring Terminal Connection, 80" long with strain relief on cable. more info
3999000107 Schumacher Circuit Breaker 32 Volt DC 90 Amp
3999000107 Schumacher Circuit Breaker 32 Volt DC 90 Amp
Discontinued

3999000107 Schumacher Circuit Breaker 32 Volt DC 90 Amp. When ordering, it may be necessary to purchase a pair of the 5199000406 screws if replacing and older circuit breaker for retrofit. more info
4999001229 Schumacher Fan Motor 12 Volt DC 80mm x 80mm x 25mm
4999001229 Schumacher Fan Motor 12 Volt DC 80mm x 80mm x 25mm
Discontinued

Fan Motor provides cooling for the unit. 80mm x 80mm x 25mm 12volt DC Quiet design keeps noise to a minimum. May require the purchase of a 2299001542 Schumacher 12volt DC Fan Speed Controller. Note plug end to determine correct fit. *Please note: If replacing the 2299001565, you may have to swap plug ends from your old fan to make the new fan work. See 169116-001 for connectors more info
5199000406 Schumacher Screw 1/4-28 x 0.375 (Circuit Breaker Connection Screw)
5199000406 Schumacher Screw 1/4-28 x 0.375
Price $0.18

5199000406 Schumacher Screw 1/4-28 x 0.375 (Circuit Breaker Connection Screw) more info
5399100088 Schumacher Ammeter Horizontal 0-200 Amp
5399100088 Schumacher Ammeter Horizontal 0-200 Amp
Price $24.65

Ammeter Horizontal 0-200 AMP features easy snap-in installation, no tools required. Red Green Charge Rate face. 0-200 Amp range and wire through induction pick-up for greater accuracy. more info
9527T308 Miniature Lamp 14 Volt .08 Amp Wedge Base
9527T308 Miniature Lamp 14 Volt .08 Amp Wedge Base
Price $3.85

Miniature lamp, 14v, .08a, wedge base, 1.06" overall length, .41" glass diameter. more info
SE-3612 Schumacher 200/40/2 Amp 6/12 Volt Manual Automotive Battery Charger Starter
SE-3612 Schumacher 200/40/2 Amp 6/12 Volt Manual Automotive Battery Charger Starter
Price $219.95

This versatile wheel-style starter/charger is great for both slow and fast applications on 6 and 12 volt automotive batteries. High-output engine start will assist batteries in cranking most engines under severe summer/winter weather conditions. Impact-resistant, back-lit, color-coded meter is easy to read day or night. more info
   
 
Troubleshooting
Performance problems often result from little things that you can fix yourself. Please read through this table for a possible solution if a problem occurs. 
PROBLEM POSSIBLE CAUSE SOLUTION/REASONS
No ammeter reading. Clamps not making good connection. Check for poor connection at battery. Make sure clamps and posts are clean.
2-amp charge rate. Ammeter needle will indicate little activity at the 2-amp charge rate. 
No AC power reaching charger. Check AC outlet and extension cords for loose fitting plug. 
Check for open fuse or circuit breaker supplying AC outlet.
Circuit breaker in charger cycles on and off with a clicking sound. Shorted battery clamps. Separate the clamps.
Circuit breaker cycles when current draw is too high.
Check for worn cables and replace if needed.
 
Shorted battery. Have a Sears Service Center test the battery.
Charger leads reversed on battery. Correct connections.
Ammeter reads less than selected charge rate when charging. Extension cord too long or gauge too small. Use shorter or heavier extension cord.
Battery has weak cell or sulfated plate. Sulfated battery will eventually take a normal charge if left connected. If the battery will not take a charge, have it tested by a Sears Service Center.
Battery is partially charged. Continue charging battery.
Charger makes a loud buzz or hum. Transformer laminations vibrate (buzz). Continue charging. Buzz is not abnormal.
Shorted diode (hum). Have charger tested by a Sears Service Center.
Short start cycle when cranking engine. Drawing more than 50 amps for a period equal to or less than 10 seconds. Crank time varies with the amount of current drawn from the charger. If cranking draws more than 50 amps, crank time may be less than 10 seconds.
Failure to wait for 4 minutes (240 seconds) between cranks. Wait 4 minutes before next crank.
Century Tool & Equipment
4013 S. Old Hwy 94
St. Peters MO 63304
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