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Appion G1 Single Replacement Parts

APPION G1 SINGLE PARTS LIST
ITEM DESCRIPTION PART #
1 Debris Screen AY0298
2 Screen Housing MF3612
3 Power Cord WR9000
4 Power Switch EL5120
5 Gauges (each) GA0700
6 Rubber Feet (set of 4) KT5401
7 Case Side Panel PL7600
8 Handle PL7000
9 Back Panel PL7602
10 Fan Blade PL7020
11 Fan Gearbox With Fan Blade
AY0036
12 115V Motor EL5000
13 Compressor Mount KTG166 (compressor rebuild kit)
14 Pressure Switch EL5030
15 Compressor
16 Front Panel PL7511s
REPAIR KITS / ITEMS NOT SHOWN ON DRAWING
N/S G1 Single Cylinder CA1634
N/S Valve Plate CA1607
N/S Piston Head CA1635
N/S Piston Shaft CA1640
N/S G1 Single Piston Seal Plate CA1637
N/S G1 Single Seal Plate Support Washer CA1639
N/S Motor Start Relay - 115V EL5017
N/S Motor Start Capacitor - 115V EL5028
N/S Valve/Spring Set KT1000
N/S G1 Single Label LB1415
N/S G1 Single Warning Label LB1417
N/S Piston Seal Kit KTG142

Troubleshooting Guide

Caution: Read all safety information found in this manual and in the Material Safety Data Sheet (MSDS) for the refrigerant you are using before servicing this machine

Symptom Cause Solution

Compressor will not start.

Power cord not plugged in or plugged into a bad outlet.

Check power cord, try a different outlet.

Machine in high pressure shut off.

See symptom below.


Motor in thermal overload.

Allow motor to cool down.

Compressor tries to start but just makes a buzzing sound.

Low voltage caused by poor source power, small gauge ex-tension cord or too long of an extension cord.

Locate better outlet, reduce length of extension cord and use a heavy gauge cord.


Too much back pressure on compressor.

Close the input valve to relieve any back pressure on compressor.

Machine pumps into high pressure shut off.

Valve on machine or tank closed.

Check to see if valves are opened and are not plugged.


Restriction in output hose.

Check hose for blockage and remove any core depressors.



Relieve pressure from output hose to reset switch.

Pumps liquid slowly.

Restriction in flow.

Use proper size hoses and if possible remove any core depressors and Schraeder valves.


Trapped liquid in system.

Cycle system compressor for a few seconds to move trapped liquid to another area.




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AY0030 Appion Fan Gearbox Assembly Without Fan Blade AY0030 Appion Fan Gearbox Assembly Without Fan Blade

AY0030 APPION Fan Gearbox Assembly. Does not include Fan Blade or hardware. Discontinued See AY0036

Discontinued See AY0036
AY0030C Appion Fan Gearbox Assembly With Fan Blade AY0030C Appion Fan Gearbox Assembly With Fan Blade

AY0030C APPION Fan Gearbox Assembly With Fan Blade. Discontinued See AY0036

Discontinued See AY0036
AY0036 Appion Fan Gearbox Assembly With Fan Blade AY0036 Appion Fan Gearbox Assembly With Fan Blade

AY0036 APPION Fan Gearbox Assembly With Fan Blade

Discontinued
AY0221 Appion Case Side Panel (Left or Right) G5/G1 (PL7600) AY0221 Appion Case Side Panel (Left or Right) G5/G1 (PL7600)

AY0221 Appion Case Side Panel (Left or Right) G5/G1 (PL7600). Includes Rubber Feet

Discontinued
AY0298 Appion Inlet Screens Pack (Set Of 4) AY0298 Appion Inlet Screens Pack (Set Of 4)

AY0298 APPION Inlet Screens Pack (set of 4)

Discontinued See AY0171
CA1607 Appion Valve Plate CA1607 Appion Valve Plate

CA1607 APPION Valve Plate

Price $59.95
CA1631 Appion G1 Single Cylinder Head CA1631 Appion G1 Single Cylinder Head

CA1631 Appion G1 Single Cylinder Head

Discontinued
CA1634 Appion G1 Single Cylinder CA1634 Appion G1 Single Cylinder

CA1634 APPION G1 Single Cylinder. Does not include seals or piston, see parts.

Price $68.62
CA1635 Appion Piston Head CA1635 Appion Piston Head

CA1635 APPION Piston Head

Discontinued
CA1637 Appion G1 Single Piston Seal Plate CA1637 Appion G1 Single Piston Seal Plate

CA1637 APPION G1 Single Piston Seal Plate

Price $31.42
CA1639 Appion G1 Single Seal Plate Support Washer CA1639 Appion G1 Single Seal Plate Support Washer

CA1639 APPION G1 Single Seal Plate Support Washer

Price $15.52
CA1640 Appion Piston Shaft CA1640 Appion Piston Shaft

CA1640 APPION Piston Shaft

Discontinued
CRXTOSP1 CPS 3 Pin Brad Harrison Tank Overfill Cable Shorting Plug CRXTOSP1 CPS 3 Pin Brad Harrison Tank Overfill Cable Shorting Plug

CRXTOSP1 Tank Overfill Protection Cable Shorting Plug allows the user to override the tank float safety device on most recovery units using a 3 pin brad Harrison cable. Screws in place at the cable end allowing the unit to start. (Always use a scale for accuracy when using this device) 30 & 50 pound tanks should never be filled to a level beyond 80% of tank capacity.

Price $52.83
EL5000 Appion 115V Motor EL5000 Appion 115V Motor

EL5000 APPION 115V Motor

Discontinued
EL5017 Appion Motor Start Relay - 115V EL5017 Appion Motor Start Relay - 115V

EL5017 APPION Motor Start Relay - 115V

Discontinued
EL5028 Appion Motor Start Capacitor - 115V EL5028 Appion Motor Start Capacitor - 115V

EL5028 APPION Motor Start Capacitor - 115V

Discontinued
EL5030 Appion High-Pressure Switch EL5030 Appion High-Pressure Switch 550 PSI

EL5030 APPION High-Pressure Switch. A normally closed high pressure switch, opens on rise at 550 PSI resets at 440 PSI. 1/4" spade terminals, 1/8" MPT connection.

Discontinued
EL5120 Appion Power Switch With Breaker EL5120 Appion Power Switch With Breaker

EL5120 APPION Power Switch W/Breaker

Price $16.85
GA0700 Appion Gauge GA0700 Appion Gauge

GA0700 APPION Gauge, 0-700 PSI range, 1/8" mpt back tap fitting.

Price $18.50
GA0761 Appion Gauge (Each) Discontinued See GA0700 GA0761 Appion Gauge (Each)

GA0761 APPION Gauge (each) Discontinued See GA0700

Discontinued See GA0700
KT1000 Appion Inlet Exhaust Valve & Spring Set KT1000 Appion Inlet Exhaust Valve & Spring Set

KT1000 Appion Inlet Exhaust Valve & Spring Set

Price $35.45
KT5401 Appion Rubber Feet Set (4 Pieces) KT5401 Appion Rubber Feet Set (4 Pieces)

KT5401 APPION Rubber Feet Set

Discontinued
KT5402 Appion Rubber Foot (Each) KT5402 Appion Rubber Foot (Each)

KT5402 Appion Rubber Foot (Each)

Price $7.04
KTF612 Appion Inlet Filter Fitting KTF612 Appion Inlet Filter Fitting

KTF612 Appion Inlet Filter Fitting

Price $12.55
KTF645 Appion 1/4 Flare Angled Fitting Retrofit Kit KTF645 Appion 1/4 Flare Angled Fitting Retrofit Kit

KTF645 Appion 1/4 Flare Angled Fitting Retrofit Kit. The KTF645 includes everything needed to retrofit your older G5Twin with 1/4in angled fittings. These fittings allow the user to connect large diameter hoses with ease to the G5Twin. The Kit Includes (2) G5Twin 1/4in Flare Swivel Fitting, (1) Manifold Inlet/Outlet Fitting, (1) Manifold Inlet Filter Screen 4 Pack, (3) Manifold Inlet/Outlet Fitting O-ring.

Price $51.46
KTG142 Appion Piston Seal Kit (Incl. Seal, Glide Strip, O-Ring For Single Piston) KTG142 Appion Piston Seal Kit (Incl. Seal, Glide Strip, O-Ring For Single Piston)

KTG142 APPION Piston Seal Kit (incl. seal, glide strip, o-ring for single piston)

Price $61.82
KTG166 Appion Compressor Rebuild Kit With Valve Plate For G1 KTG166 Appion Compressor Rebuild Kit With Valve Plate For G1

KTG166 Appion Compressor Rebuild Kit With Valve Plate For G1. Includes (1) Valve plate and seal kit, inlet and outlet valves with springs. (1) Piston seal kit, seals, o-rings and slyd ring.

Price $145.34
KTG166 Appion Compressor Rebuild Kit For G1 KTG166-R Appion Compressor Rebuild Kit For G1

KTG166-R APPION Compressor Rebuild Kit for G1. (1) Piston Rod Seal, (1) Piston Rod O-ring, (1) Piston Slyd Ring, (1) Piston O-ring, (1) Piston Seal, (1) Valve Plate O-ring, (1) Compressor Head Large O-ring, (1) Compressor Head Small O-ring, (1) Equalizer Port O-ring, (1) Input Valve, (1) Output Valve, (1) Input Spring, (1) Output Spring.

Discontinued
KTGA00 Appion Gauge Set (2 GA0700) KTGA00 Appion Gauge Set (2 GA0700)

KTGA00 Appion Gauge Set (2 GA0700), 0-700 PSI range, 1/8" mpt back tap fitting. For a single gauge see GA0700

Discontinued See GA0700
LB1415 Appion G1 Single Label LB1415 Appion G1 Single Label

LB1415 APPION G1 Single Label

PRICE $11.56
LB1417 Appion G1 Single Warning Label LB1417 Appion G1 Single Warning Label

LB1417 APPION G1 Single Warning Label

PRICE $11.56
MF3612 Appion Inlet Filter Fitting MF3612 APPION Inlet Filter Fitting & Screens.

MF3612 APPION Inlet Filter Fitting & Screens.

Discontinued See KTF612
MF3953 Appion 1/4” Flare MegaSeal Aluminum Cap with Strap MF3953 Appion 1/4 Flare MegaSeal Aluminum Cap with Strap

MF3953 Appion 1/4 Flare MegaSeal Aluminum Cap with Strap

Price $4.75
PL7000 Appion Case Handle PL7000 Appion Case Handle

PL7000 APPION Case Handle

Discontinued
PL7020 APPION Fan Blade, includes reverse thread nut and washers. PL7020 Appion Fan Blade

PL7020 APPION Fan Blade, includes reverse thread nut and washers.

Discontinued See AY0036
PL7511S Appion G1 Single Front Panel (Includes Labels) PL7511S Appion G1 Single Front Panel (Includes Labels)

PL7511S APPION G1 Single Front Panel (includes labels)

Price $34.81
PL7602 Appion G5 Twin Case Back Panel PL7602 Appion G5 Twin Case Back Panel

PL7602 APPION G5 Twin Case Back Panel

Price $62.62