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Appion G1 Single Replacement Parts

APPION G1 SINGLE PARTS LIST
ITEM DESCRIPTION PART #
1 Debris Screen AY0298
2 Screen Housing MF3612
3 Power Cord WR9000
4 Power Switch EL5120
5 Gauges (each) GA0700
6 Rubber Feet (set of 4) KT5401
7 Case Side Panel PL7600
8 Handle PL7000
9 Back Panel PL7602
10 Fan Blade PL7020
11 Fan Gearbox With Fan Blade
AY0036
12 115V Motor EL5000
13 Compressor Mount KTG166 (compressor rebuild kit)
14 Pressure Switch EL5030
15 Compressor
16 Front Panel PL7511s
REPAIR KITS / ITEMS NOT SHOWN ON DRAWING
N/S G1 Single Cylinder CA1634
N/S Valve Plate CA1607
N/S Piston Head CA1635
N/S Piston Shaft CA1640
N/S G1 Single Piston Seal Plate CA1637
N/S G1 Single Seal Plate Support Washer CA1639
N/S Motor Start Relay - 115V EL5017
N/S Motor Start Capacitor - 115V EL5028
N/S Valve/Spring Set KT1000
N/S G1 Single Label LB1415
N/S G1 Single Warning Label LB1417
N/S Piston Seal Kit KTG142

Troubleshooting Guide

Caution: Read all safety information found in this manual and in the Material Safety Data Sheet (MSDS) for the refrigerant you are using before servicing this machine

Symptom Cause Solution

Compressor will not start.

Power cord not plugged in or plugged into a bad outlet.

Check power cord, try a different outlet.

Machine in high pressure shut off.

See symptom below.


Motor in thermal overload.

Allow motor to cool down.

Compressor tries to start but just makes a buzzing sound.

Low voltage caused by poor source power, small gauge ex-tension cord or too long of an extension cord.

Locate better outlet, reduce length of extension cord and use a heavy gauge cord.


Too much back pressure on compressor.

Close the input valve to relieve any back pressure on compressor.

Machine pumps into high pressure shut off.

Valve on machine or tank closed.

Check to see if valves are opened and are not plugged.


Restriction in output hose.

Check hose for blockage and remove any core depressors.



Relieve pressure from output hose to reset switch.

Pumps liquid slowly.

Restriction in flow.

Use proper size hoses and if possible remove any core depressors and Schraeder valves.


Trapped liquid in system.

Cycle system compressor for a few seconds to move trapped liquid to another area.




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CA1607 Appion Valve Plate CA1607 Appion Valve Plate

CA1607 APPION Valve Plate

Price $59.95
CA1637 Appion G1 Single Piston Seal Plate CA1637 Appion G1 Single Piston Seal Plate

CA1637 APPION G1 Single Piston Seal Plate

Price $31.42
CA1639 Appion G1 Single Seal Plate Support Washer CA1639 Appion G1 Single Seal Plate Support Washer

CA1639 APPION G1 Single Seal Plate Support Washer

Price $15.52
CRXTOSP1 CPS 3 Pin Brad Harrison Tank Overfill Cable Shorting Plug CRXTOSP1 CPS 3 Pin Brad Harrison Tank Overfill Cable Shorting Plug

CRXTOSP1 Tank Overfill Protection Cable Shorting Plug allows the user to override the tank float safety device on most recovery units using a 3 pin brad Harrison cable. Screws in place at the cable end allowing the unit to start. (Always use a scale for accuracy when using this device) 30 & 50 pound tanks should never be filled to a level beyond 80% of tank capacity.

Price $52.83
KT5402 Appion Rubber Foot (Each) KT5402 Appion Rubber Foot (Each)

KT5402 Appion Rubber Foot (Each)

Price $7.04
KTG142 Appion Piston Seal Kit (Incl. Seal, Glide Strip, O-Ring For Single Piston) KTG142 Appion Piston Seal Kit (Incl. Seal, Glide Strip, O-Ring For Single Piston)

KTG142 APPION Piston Seal Kit (incl. seal, glide strip, o-ring for single piston)

Price $61.82
KTG166 Appion Compressor Rebuild Kit With Valve Plate For G1 KTG166 Appion Compressor Rebuild Kit With Valve Plate For G1

KTG166 Appion Compressor Rebuild Kit With Valve Plate For G1. Includes (1) Valve plate and seal kit, inlet and outlet valves with springs. (1) Piston seal kit, seals, o-rings and slyd ring.

Price $145.34
LB1415 Appion G1 Single Label LB1415 Appion G1 Single Label

LB1415 APPION G1 Single Label

PRICE $11.56
LB1417 Appion G1 Single Warning Label LB1417 Appion G1 Single Warning Label

LB1417 APPION G1 Single Warning Label

PRICE $11.56
PL7511S Appion G1 Single Front Panel (Includes Labels) PL7511S Appion G1 Single Front Panel (Includes Labels)

PL7511S APPION G1 Single Front Panel (includes labels)

Price $34.81
PL7602 Appion G5 Twin Case Back Panel PL7602 Appion G5 Twin Case Back Panel

PL7602 APPION G5 Twin Case Back Panel

Price $62.62