PSW-2550 Schumacher Battery Charger Parts List

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PSW-2550 Schumacher Battery Charger Parts List

Schumacher PSW-2550 Repair Parts
Part No.	Description	Qty
0090026165	115 Volt Power Cord	1
0099000062	Fan Blade	1
0099000063	Fan Motor Open Frame 115 Volt	1
0099000094	135 Minute Timer Mechanical with Hold	1
0099000269	Knob for Timer Switches on PS Series Chargers	1
0099000270	Knob for Selector Switches on PS Series Chargers	1
0099000471	Wheel 7" Plastic for 3/8" Axle	1
0099000474	Wheel Hub Cap for Wheel	1
0499000022	6 Position Rotary Switch (Old Style)	1
0499000050	Rocker Switch 2 Position 3 Terminal On-On	1
1199005112	Metal Foot	1
2199700006	Axle End Cap 0.375" Diameter Axle	1
2299001088	Heatsink Rectifier Assembly	1
2299001378	Battery Charger Wheels - Handle Hardware Kit	1
2299001576	Heatsink Rectifier Assembly	1
3199100028A	75 Amp 400 Volt Positive Diode (Set of 4)	1
3899001359	Positive Output Cable and Clamp Red 4 AWG 84"	1
3899001360	Negative Output Cable and Clamp Black 4 AWG 79"	1
3899001362	Negative Output Cable and Clamp Black 4 AWG 80"	1
3899001363	Positive Output Cable and Clamp Red 4 AWG 86"	1
3999000108	Circuit Breaker 32 Volt DC 100 Amp	1
5399100149	Ammeter Horizontal 0-50 Amp	1
5399200017	Volt Meter 6-12 Volt with Board	1

Schumacher PSW-22, PSW-2035, PSW-2550, PSW-3060 & PSW-61224 Troubleshooting Guide
PROBLEM	POSSIBLE CAUSE	SOLUTION
No reading on the ammeter.	Charger is not plugged in.	Plug the charger into an AC outlet.
	No power at the receptacle.	Check for open fuse or circuit breaker supplying AC outlet.
	Clips are not making a good connection to the battery.	Check for poor connection to battery and frame. Make sure connection points are clean. Rock clips back and forth for a better connection.
	Connections are reversed.	Unplug the charger and reverse the clips.
	Battery is defective (will not accept a charge).	Have battery checked.
	1.5, 2, 4 or 5 amp charge rate is being used.	Ammeter may show no activity at the 1.5A, 2A, 4A or 5A charge rate.
Ammeter reading stays high.	Battery is severely discharged.	Continue charging battery for two more hours. If problem continues, have the battery checked.
Ammeter reading stays high.	Wrong battery voltage.	Verify the voltage settings on the charger are correct.
Ammeter reads less than selected charge rate when charging a discharged battery.	Extension cord is too long or wire gauge is too small.	Use a shorter or heavier gauge extension cord.
	Weak cell or sulfated plate in battery.	A sulfated battery will eventually take a normal charge if left connected. If the battery will not take a charge, have it checked.
	Battery is only partially discharged.	Continue to charge the battery.
The charger is making an audible clicking sound.	Circuit breaker is cycling.	The settings may be wrong. Check the charger settings.
	Battery is defective.	Have the battery checked.
	Shorted battery cables or clips.	Circuit breaker cycles when current draw is too high. Check for shorted cables or clips and replace if necessary.
	Severely discharged battery, but otherwise it is a good battery.	The battery may not want to accept a charge due to a run-down state. Allow charging to continue until battery has a chance to recover sufficiently to take a charge. If more than 20 minutes, stop charging and have the battery checked.
	Reverse connections at battery.	Shut the charger off and correct the lead connections.
Charger makes a loud buzz or hum.	Transformer laminations vibrate (buzz).	No problem; this is a normal condition.
Charger makes a loud buzz or hum.	Shorted Diode Assembly or Output Rectifier Assembly (hum).	Have charger checked by a qualified technician.
Short or no start cycle when cranking engine.	Drawing more than the charger’s rated amps.	Crank time varies with the amount of current drawn. If cranking draws more than the charger’s rated amps, crank time may be less than 3 seconds.
	Failure to wait 3 minutes (180 seconds) between cranks.	Wait 3 minutes of rest time before the next crank.
	Clips are not making a good connection.	Check for poor connection at battery and frame.
	AC cord and/or extension cord is loose.	Check power cord and extension cord for loose fitting plug.
	No power at receptacle.	Check for open fuse or circuit breaker supplying AC outlet.
	The charger may be overheated.	The thermal protector may have tripped and needs a little longer to reset. Make sure the charger vents are not blocked. Wait and try again.
	Battery may be severely discharged.	On a severely discharged battery, charge for 10 to 15 minutes in the manual charge rate to help assist in cranking.
Charger will not turn on when properly connected.	AC outlet is dead.	Check for open fuse or circuit breaker supplying AC outlet.
Charger will not turn on when properly connected.	Poor electrical connection.	Check power cord and extension cord for loose fitting plug.
The battery is connected and the charger is on, but is not charging.	Clips are not making a good connection.	Check for poor connection at battery and frame. Make sure connecting points are clean. Rock clips back and forth for a better connection.
Schumacher User Manual Link

When a charging problem arises, make certain that the battery is capable of accepting a normal charge. Double check all connections, AC outlet for a full 120-volts, charger clips for correct polarity and the quality of the connections from the cables to the clips and from the clips to the battery system. The clips must be clean.

When a battery is very cold, partially charged or sulfated, it will not draw the full rated amperes from the charger. It is both dangerous and damaging to a battery to force higher amperage into it than it can effectively use in recharging.

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0090026165 Schumacher 115 Volt 115 Volt Power Cord SJTOW 14-3, 122" 166 / 034S / Ring Terminal connector

0090026165 Schumacher 115 Volt Power Cord

Price $19.25

115 Volt Power Cord SJTOW 14-3, 122" 3 Prong. Termination Specs, 1/4" Quick Connect (Black), Ring Terminal (Ground), 1/4" Quick Connect Piggy Back (White) with Strain Relief.

0099000045 Schumacher Knob For Selector Switches on SE Series Chargers

0099000045 Schumacher Knob For Selector Switches on SE Series Chargers

Discontinued See 6094K89

This Knob is for selector switches on SE Series chargers only, there are separate knobs for selector switches and timers. Please check your part numbers carefully.

0099000062 Schumacher 6" CW Fan Blade

Discontinued See 316-009-000

0099000062 Schumacher 6" CW Fan Blade.

0099000063 Schumacher Fan Motor Open Frame 115 Volt

0099000063 Schumacher Fan Motor Open Frame 115 Volt

Discontinued See 216-041-666

Fan Motor Open Frame 115 Volt

0099000094 Schumacher 135 Minute Timer Mechanical with Hold

0099000094 Schumacher 135 Minute Timer Mechanical with Hold

Discontinued See TJ1-120MHB

Mechanically controls charging in timed Mode with manual hold mode. Single Pole Single Throw (SPST) Switch rated 15 amperes. Termination is designed to accept 1/4" spade terminals.

0099000096 Knob For Timer Switches 1/4" OD 3/4 "D" Shaft

0099000096 Knob For Timer Switches 1/4" OD 3/4 "D" Shaft

Discontinued See 6094K89

0099000096 Knob For Timer Switches 1/4" OD 3/4 "D" Shaft, there are separate knobs for selector switches and timers. Please check your part numbers carefully.

0099000269 Schumacher Knob For Timer Switches on PS Series Chargers

0099000269 Schumacher Knob For Timer Switches on PS Series Chargers

Price $4.62

This Knob is for timers on PS Series chargers only with a 1/2 Shaft, there are separate knobs for selector switches with a 3/4 shaft. Please check your part numbers carefully.

0099000270 Schumacher Knob For Selector Switches on PS Series Chargers

0099000270 Knob For Selector Switches on PS Series Chargers

Discontinued

This Knob is for selector switches with a 3/4 Shaft only, there are separate knobs for timers with a half shaft. Please check your part numbers carefully.

0099000471 Wheel 7" X 1.75" Brick Tread For 3/8 Axle.

0099000471 Schumacher Wheel 7" Plastic For 3/8 Axle

Discontinued

0099000471 Wheel 7" X 1.75" hub thickness x 1/4" offset brick tread for 3/8 Axle. See 2199700006 for Axle end cap.

0099000474 Wheel Hub Cap For Wheel (Sold Each)

0099000474 Schumacher Wheel Hub Cap For Wheel (Sold Each)

Price $1.85

0099000474 Wheel Hub Cap For Wheel (Sold Each)

0499000022 Schumacher 6 Position Rotary Selector Switch

0499000022 Schumacher 6 Position Rotary Selector Switch (Old Style)

Discontinued

6 Position Rotary Selector Switch (5 Terminals). Older Units used this switch and can be identified by the difference in cabinet mounting, this switch uses a threaded collar with jam nut to mount to case.

0499000050 Schumacher Rocker Switch 2 Position Switch 3 Terminal On-On

0499000050 Schumacher Rocker Switch 2 Position Switch 3 Terminal On-On

Discontinued See 246-176-666

0499000050 Schumacher Rocker Switch 2 Position Switch 3 Terminal On-On

1199005112 Schumacher Metal Foot

Price $5.73

1199005112 Schumacher Foot, Metal, no hardware included. For 8" Wheeled units.

2199700006 Axle End Cap .375 Dia Axle (Pair)

2199700006 Schumacher Axle End Cap .375 Dia Axle (Pair)

Price $4.50

Axle End Cap Fits .375 (3/8") Diameter Axle, Sold as a Pair, Can be used on any 3/8" Axle to secure wheels.

2299001088 Schumacher Heatsink Rectifier Assembly

2299001088 Schumacher Heatsink Rectifier Assembly

Discontinued

2299001088 Schumacher Heatsink Rectifier Assembly

2299001378 Schumacher Battery Charger Wheels - Handle - Hardware Kit

2299001378 Schumacher Battery Charger Wheels - Handle - Hardware Kit

Discontinued

Discontinued See individual items 2299001378 Schumacher Battery Charger Wheels - Handle - Hardware Kit For Models PSW-2550, PSW-3060, PSW-61224. 3599000474 Handle, 0099000471 Wheels, 1199005112 Foot, 0099000472 Axle.

2299001576 Schumacher Heatsink Rectifier Assembly

2299001576 Schumacher Heatsink Rectifier Assembly

Discontinued

Heatsink Rectifier Assembly, requires no soldering to install. Used on newer style units. Heavy Duty design for more reliability. 1/4" spade terminal leads make installation a snap. This unit does not include insulators, bolts, nuts or any other hardware.

246-176-666 Switch 2 Position Rocker 16 Amp SPDT

246-176-666 Switch 2 Position Rocker 16 Amp SPDT

Price $12.46

SPDT Switch 16 amp Rating Snap-in mount no tools required to install, 1/4 Spade terminals. Original OEM Part Every Time

316-009-000 Fan Blade 6" 4 Blade CW

Price $12.85

Fan Blade 6" 4 Blade CW. Same as 130007-001 Christie

3199100028A 75 Amp 400 Volt Positive Diode (Anode On Lead)

3199100028A Schumacher 75 Amp 400 Volt Positive Diode (Set Of 4)

Discontinued

3199100028A 75 Amp 400 Volt Positive Diode (Anode On Lead). Press in diode, used in a wide array of applications. Once installed in the heat-sink these may require soldering to install onto transformer taps.

Use caution when replacing diodes always verify polarity or damage to equipment or self may result. Century Tool & Equipment assumes no responsibility for loss, damage or personal injury due to the miss-application of any electrical component. Purchase of this item agrees to said statement. This item should only be installed by a qualified and experienced electrician.

3599000412 Schumacher Battery Charger Handle Round Steel Black Flat sides

3599000412 Schumacher Battery Charger Handle Round Steel Black Flat sides

Discontinued

3599000412 Schumacher Battery Charger Handle Round Steel Black Flat sides

3899001359 Schumacher Positive Output Cable And Clamp Red 4 AWG

3899001359 Schumacher Positive Output Cable And Clamp Red 4 AWG

Discontinued

Positive Output Cable And Clamp Red 4 AWG Welding wire 84" long, parrot jaw clamp.

3899001360 Schumacher Negative Output Cable And Clamp Black 4 AWG

3899001360 Schumacher Negative Output Cable And Clamp Black 4 AWG

Discontinued

Output Cable And Clamp Black 4 AWG Welding wire 79" long, parrot jaw clamp.

3899001362 Schumacher Output Cable And Clamp Black 4 AWG Welding wire 80" long, parrot jaw clamp.

3899001362 Schumacher Negative Output Cable And Clamp Black 4 AWG

Discontinued

Output Cable And Clamp Black 4 AWG Welding wire 80" long, parrot jaw clamp.

3899001363 Schumacher Positive Output Cable And Clamp Red 4 AWG

3899001363 Schumacher Positive Output Cable And Clamp Red 4 AWG

Discontinued

3899001363 Schumacher Positive Output Cable And Clamp Red 4 AWG Welding wire 86" long, parrot jaw clamp.

3999000108 Schumacher Circuit Breaker 32 Volt DC 100 Amp

3999000108 Schumacher Circuit Breaker 32 Volt DC 100 Amp

Discontinued

3999000108 Schumacher Circuit Breaker 32 Volt DC 100 Amp. When ordering, it may be necessary to purchase a pair of the 5199000406 screws if replacing and older circuit breaker for retrofit.

51-288 115 Volt Fan Motor With Fan Blade & Mount

51-288 115 Volt Fan Motor With Fan Blade & Mount

Price $40.50

51-288 115 Volt Fan Motor With Fan Blade & Mount. .195 diameter shaft. Your unit may not require the mount, in which case discard it.

5100000005 Timer Screw M3 X 5.5

Price $0.05

5100000005 Screw M3 X 5.5 For Original Timer

5399100149 Schumacher Ammeter Horizontal 0-50 AMP

5399100149 Schumacher Ammeter Horizontal 0-50 AMP

Discontinued See 5399100153

Ammeter Horizontal 0-50 AMP features easy snap-in installation, no tools required. Black Charge Rate face. 0-50 Amp range with start. Wire through induction pick-up for greater accuracy.

5399200017 Schumacher Volt Meter 6-12 Volt With Board

5399200017 Schumacher Volt Meter 6-12 Volt With Board

Price $24.65

Horizontal Panel Mount Volt Meter. 6-12 Volt Range, Battery Percent Of Charge Scale and Alternator Test Scale. Bad - Weak - Good. 4 Point Snap In Mount. 1/4" Spade Terminals. Circuit Board Installed. Can be used for older units as a universal replacement. Wiring: P1 -Common to breaker. P2 - To 6 Volt terminal on Switch. P3 - To 12 Volt terminal on Switch.

6094K89 Knob For Schumacher Battery Charger Selector Switches & Timers

6094K89 Knob For Battery Charger Selector Switches & Timers

Price $4.65

6094K89 Knob For Battery Charger Selector Switches & Timers. This Knob is for selector switches and timers, designed with 1/4" ID and a set screw for locking onto shaft. Suitable for all 1/4" shaft switches. Replaces Schumacher 0099000045 & 0099000096.

SE-2254 Schumacher 225/125/40/20/2 Amp 6/12 Volt Manual Battery Charger Starter

SE-2254 Schumacher 225/125/40/20/2 Amp 6/12 Volt Manual Battery Charger Starter

Price $309.95

SE-2254 Schumacher 225/125/40/20/2 Amp 6/12 Volt Manual Battery Charger Starter with 225 Amp crank Assist, designed with the professional in mind, This unit features multiple charging rates for both 6 and 12 volt. A 2.25 hour timer provides ample time time to charge most batteries. Over sized selector switches for easy handling with gloves on. Large face clear view meters provide data needed to diagnose and charge.

TJ1-120MHB Universal Battery Charger 2 Hour Mechanical Timer

TJ1-120MHB Universal Battery Charger 2 Hour Mechanical Timer

Price $38.95

TJ1-120MB Universal Mechanical 2 Hour Timer With Finish Bell. Mechanically controls charging in timed Mode, has "Hold" for manual un-timed charging. Single Pole Single Throw (SPST) Switch rated 15 amperes. Termination is designed to accept 1/4" Quick Disconnect terminals. Includes mounting screws. Replaces many older mechanical timers.

*Variations of models due to production changes and parts availability are not our responsibility
*No refunds on electrical components
*Service should be performed only by a qualified technician
*Please read all supporting documentation and safety instructions