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PSW-70300A 4/20/40/70/300A 12V Microprocessor Controlled Pro Series Wheel Charger



Schumacher PSW-70300A Repair Parts
Part No.
Description
Qty
0099000094 135 Minute Timer Mechanical with Hold 1
0099000269 Knob for Timer Switches on PS Series Chargers 1
0099000270 Knob for Selector Switches on PS Series Chargers 1
0099000471 Wheel 7" Plastic for 3/8" Axle 1
0099000472
Battery Charger Axle 15-5/8" x 3/8" Diameter with Cotter Pin Holes
1
0099000474 Wheel Hub Cap for Wheel 1
0499000058 6 Position Rotary Selector Switch
1
1199005112 Metal Foot 1
2199700006 Axle End Cap 0.375" Diameter Axle (Pair) 1
2299001565 Fan Motor 12 Volt DC Muffin Ultra Quiet
1
2299001754
Control Board Assembly PSW-70300A
1
2299002058
12 Volt Fan Motor Assembly
1
3899001929
Positive Output Cable and Clamp (Red)
1
3899001930
Negative Output Cable and Clamp (Black)
1
3999000111
Circuit Breaker DC 120 Amp 32 Volt
1
4999001229
Fan MOtor 12 Volt DC Muffin Ultra Quiet
1
5399100153
Ammeter Horizontal 0-70 Amp with Start
1
5399200019
Volt Meter 5-16 Volt
1


Schumacher PSW-70300A Troubleshooting Guide
PROBLEM POSSIBLE CAUSE SOLUTION
Charger will not turn on when properly connected. AC outlet is dead. Check for open fuse or circuit breaker supplying AC outlet.
Poor electrical connection. Check power cord and extension cord for loose fitting plug.
No reading on the ammeter. Charger is not plugged in. Plug the charger into an AC outlet.
No power at the receptacle. Check for open fuse or circuit breaker supplying AC outlet.
Clamps are not making a good connection to the battery. Check for poor connection to battery and frame. Make sure connection points are clean.
Connections are reversed. Unplug the charger and reverse the clamps.
Battery is defective. Have battery checked.
Ammeter reading stays high. Battery is severely discharged. Continue charging battery. If problem continues have the battery checked.
Ammeter reads less than selected charge rate when charging a discharged battery. Extension cord is too long or wire gauge is too small. Use a shorter or heavier gauge extension cord.
Weak cell or sulfated plate in the battery. A sulfated battery will eventually take a normal charge if left connected. If the battery will not take a charge, have it checked.
Battery is only partially discharged. Continue to charge the battery.
Battery clamps do not spark when touched together. The clamps will not spark if touched together on automatic mode. This is not a problem.
The yellow LED is blinking. The battery is sulfated. The charger is running the Desulfation mode.
Both LEDs are off. The charger is in Abort mode. Unplug the charger and plug it back in again.
The charger is making an audible clicking sound. Circuit breaker is cycling. The settings may be wrong. Check the charger settings.
Battery is defective. Have the battery checked.
Shorted battery cables or clamps. Check for shorted cables or clamps and replace if necessary.
Severely discharged battery, but otherwise it is a good battery. Allow charging to continue until the battery starts taking a charge. If more than 20 minutes, stop charging and have the battery checked.
Reverse connections at battery. Turn the charger off and correct the lead connections.
Charger makes buzz or hum. Transformer laminations vibrate. No problem; this is a normal condition.
Engine start does not work. Drawing more than 300 amps. Crank time varies with the amount of current drawn. If cranking draws more than 300 amps, crank time may be less than 3 seconds.
Failure to wait 3 minutes (180 seconds) between cranks. Wait 3 minutes of rest time before the next crank.
The charger may be overheated. The thermal protector may have tripped and needs a little longer to reset. Make sure the charger vents are not blocked. Wait and try again.
Battery may be severely discharged. On a severely discharged battery, charge for 10 to 15 minutes in the 40 Amp manual rate to help assist in cranking.
Schumacher User Manual Link


When a charging problem arises, make certain that the battery is capable of accepting a normal charge. Double check all connections, AC outlet for a full 120-volts, charger clips for correct polarity and the quality of the connections from the cables to the clips and from the clips to the battery system. The clips must be clean.

When a battery is very cold, partially charged or sulfated, it will not draw the full rated amperes from the charger. It is both dangerous and damaging to a battery to force higher amperage into it than it can effectively use in recharging.

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0090026209 Schumacher 115 Volt Power Cord 0090026209 Schumacher 115 Volt Power Cord

115 Volt Power Cord

Discontinued
0099000045 Schumacher Knob For Selector Switches on SE Series Chargers 0099000045 Schumacher Knob For Selector Switches on SE Series Chargers

This Knob is for selector switches on SE Series chargers only, there are separate knobs for selector switches and timers. Please check your part numbers carefully.

Discontinued
0099000094 Schumacher 135 Minute Timer Mechanical with Hold 0099000094 Schumacher 135 Minute Timer Mechanical with Hold

Mechanically controls charging in timed Mode with manual hold mode. Single Pole Single Throw (SPST) Switch rated 15 amperes. Termination is designed to accept 1/4" spade terminals.

Price $42.95
0099000096 Knob For Timer Switches 1/4" OD 3/4 "D" Shaft 0099000096 Knob For Timer Switches 1/4" OD 3/4 "D" Shaft

0099000096 Knob For Timer Switches 1/4" OD 3/4 "D" Shaft, there are separate knobs for selector switches and timers. Please check your part numbers carefully.

Discontinued
0099000270 Schumacher Knob For Selector Switches on PS Series Chargers 0099000270 Knob For Selector Switches on PS Series Chargers

This Knob is for selector switches with a 3/4 Shaft only, there are separate knobs for timers with a half shaft. Please check your part numbers carefully.

Discontinued
0099000471 Wheel 7" X 1.75" Brick Tread For 3/8 Axle. 0099000471 Schumacher Wheel 7" Plastic For 3/8 Axle

0099000471 Wheel 7" X 1.75" hub thickness x 1/4" offset brick tread for 3/8 Axle. See 2199700006 for Axle end cap.

Discontinued
0099000472 Schumacher Battery Charger Axle 15-5/8" 3/8 Dia. With Cotter Pin Holes 0099000472 Schumacher Battery Charger Axle 15-5/8" 3/8 Dia. With Cotter Pin Holes

0099000472 Schumacher Battery Charger Axle 15-5/8" 3/8 Dia. With Cotter Pin Holes

Discontinued
0099000474 Wheel Hub Cap For Wheel (Sold Each) 0099000474 Schumacher Wheel Hub Cap For Wheel (Sold Each)

0099000474 Wheel Hub Cap For Wheel (Sold Each)

Price $1.85
0499000058 Schumacher 6 Position Rotary Selector Switch 0499000058 Schumacher 6 Position Rotary Selector Switch

6 Position Rotary Selector Switch, 7 wire new style.

Discontinued
1199005112 Schumacher Metal Foot 1199005112 Schumacher Metal Foot

1199005112 Schumacher Foot, Metal, no hardware included. For 8" Wheeled units.

Price $5.73
2199700006 Axle End Cap .375 Dia Axle (Pair) 2199700006 Schumacher Axle End Cap .375 Dia Axle (Pair)

Axle End Cap Fits .375 (3/8") Diameter Axle, Sold as a Pair, Can be used on any 3/8" Axle to secure wheels.

Discontinued
2299001565 Schumacher Fan Motor 12 Volt DC 80mm x 80mm x 25mm 2299001565 Schumacher Fan Motor 12 Volt DC 80mm x 80mm x 25mm

Fan Motor provides cooling for the unit. 80mm x 80mm x 25mm 12volt DC quite design keeps noise to a minimum. May require the purchase of a 2299001542 Schumacher 12volt DC Fan Speed Controller. Note plug end to determine correct fit. *Please note: You may have to swap plug ends from your old fan.

Discontinued
2299001754 Schumacher Control Board Assembly PSW-70300A 2299001754 Schumacher Control Board Assembly PSW-70300A

2299001754 Schumacher Control Board Assembly PSW-70300A. This board requires installation and does not include any hardware rivets etc. It is recommended you also purchase 1 of a 240000077 Silicone Heat Transfer Compound 4 gram for proper heat transfer.

Discontinued
2299002058 Schumacher 12 Volt Fan Motor 80mm X 80mm X 25mm 2299002058 Schumacher 12 Volt Fan Motor 80mm X 80mm X 25mm

Fan Motor provides cooling for the unit. 80mm X 80mm X 25mm 12volt DC quite design keeps noise to a minimum. If equipped, check your 2299002070 Schumacher 12volt DC Fan Speed Controller for possible fault as well.

Discontinued
3599000412 Schumacher Battery Charger Handle Round Steel Black Flat sides 3599000412 Schumacher Battery Charger Handle Round Steel Black Flat sides

3599000412 Schumacher Battery Charger Handle Round Steel Black Flat sides

Discontinued
3899001556 Schumacher Negative 4 Gauge Output Cable and Clamp 3899001556 Schumacher Negative 4 Gauge Output Cable and Clamp

3899001556 Schumacher Negative 4 Gauge Output Cable and Clamp

Discontinued
3899001929 Schumacher Positive (Red) Cable & Clamp 4 Ga. 79" 3899001929 Schumacher Positive (Red) Cable & Clamp 4 Ga. 79"

3899001929 Schumacher Positive (Red) Cable & Clamp 4 Ga. 79"

Price $8.00
3899001930 Schumacher Negative (Black) Cable & Clamp 4 Ga. 86" 3899001930 Schumacher Negative (Black) Cable & Clamp 4 Ga. 86"

3899001930 Schumacher Negative (Black) Cable & Clamp 4 Ga. 86"

Discontinued
3999000111 Circuit Breaker DC 120 Amp 32 Volt 3999000111 Circuit Breaker DC 120 Amp 32 Volt

Circuit Breaker 32 Volt DC 120 Amp, Automatic Reset with Screw Terminal Tab Connectors, No Hardware Included. When ordering, it may be necessary to purchase a pair of the 5199000406 screws if replacing and older circuit breaker for retrofit.

Discontinued
4999001229 Schumacher Fan Motor 12 Volt DC 80mm x 80mm x 25mm 4999001229 Schumacher Fan Motor 12 Volt DC 80mm x 80mm x 25mm

Fan Motor provides cooling for the unit. 80mm x 80mm x 25mm 12volt DC Quiet design keeps noise to a minimum. May require the purchase of a 2299001542 Schumacher 12volt DC Fan Speed Controller. Note plug end to determine correct fit. *Please note: If replacing the 2299001565, you may have to swap plug ends from your old fan to make the new fan work. See 169116-001 for connectors

Discontinued
5100000005 Timer Screw M3 X 5.5 5100000005 Timer Screw M3 X 5.5

5100000005 Screw M3 X 5.5 For Original Timer

Price $0.05
5399100153 Schumacher Ammeter Horizontal 0-70 AMP With Start 5399100153 Schumacher Ammeter Horizontal 0-70 AMP With Start

Ammeter Horizontal 0-70 AMP features easy snap-in installation, no tools required. Black Charge Rate face. 0-70 Amp range with start. Wire through induction pick-up for greater accuracy.

Price $24.65
5399200019 Schumacher Voltmeter 5-16 Volt 5399200019 Schumacher Voltmeter 5-16 Volt

Horizontal Panel Mount Volt Meter. 5-16 Volt Range, Battery Percent Of Charge Scale and Alternator Test Scale. Bad - Weak - Good. 4 Point Snap In Mount. 1/4" Spade Terminals. Circuit Board Installed.

Discontinued
6094K89 Knob For Schumacher Battery Charger Selector Switches & Timers 6094K89 Knob For Battery Charger Selector Switches & Timers

6094K89 Knob For Battery Charger Selector Switches & Timers. This Knob is for selector switches and timers, designed with 1/4" ID and a set screw for locking onto shaft. Suitable for all 1/4" shaft switches. Replaces Schumacher 0099000045 & 0099000096.

Price $4.65
TJ1-120MHB Universal Battery Charger 2 Hour Mechanical Timer TJ1-120MHB Universal Battery Charger 2 Hour Mechanical Timer

TJ1-120MB Universal Mechanical 2 Hour Timer With Finish Bell. Mechanically controls charging in timed Mode, has "Hold" for manual un-timed charging. Single Pole Single Throw (SPST) Switch rated 15 amperes. Termination is designed to accept 1/4" Quick Disconnect terminals. Includes mounting screws. Replaces many older mechanical timers.

Discontinued see 0099000094
   
 
*Variations of models due to production changes and parts availability are not our responsibility
*No refunds on electrical components
*Service should be performed only by a qualified technician
*Please read all supporting documentation and safety instructions