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A- |
Safety Summary |
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a. |
Shock Hazards . . . . . . . . . . . . . . . . . . . . . . . .1 |
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b. |
Flash Hazards . . . . . . . . . . . . . . . . . . . . . . . .2 |
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c. |
Fire Hazards . . . . . . . . . . . . . . . . . . . . . . . . . .2 |
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d. |
Fume Hazards . . . . . . . . . . . . . . . . . . . . . . . .3 |
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e. |
Compressed Gasses and |
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Equipment Hazards . . . . . . . . . . . . . . . . . . . .3 |
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f. |
Additional Safety Information . . . . . . . . . . . . .4 |
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B- |
Product Description |
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a. |
Specifications . . . . . . . . . . . . . . . . . . . . . . . . .1 |
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b. |
Welder Performance . . . . . . . . . . . . . . . . . . . .1 |
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c. |
Controls & Functions . . . . . . . . . . . . . . . . . . . .1 |
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d. |
Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . .1 |
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e. |
Internal Thermal Protection . . . . . . . . . . . . . . .1 |
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C- |
Installation |
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a. |
Power Requirements . . . . . . . . . . . . . . . . . . .1 |
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b. |
Select Type Of Wire . . . . . . . . . . . . . . . . . . . .1 |
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c. |
Select The Spool Size . . . . . . . . . . . . . . .. . .1 |
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d. |
Select The Wire Diameter . . . . . . . . . . . . . .1 |
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D- |
Assembly |
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a. |
Unpacking Your Welder . . . . . . . . . . . . . . . .1 |
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b. |
Installing The Ground Clamp . . . . . . . . . . . . .1 |
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c. |
Install Gun . . . . . . . . . . . . . . . . . . . . . . . . . 2 |
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d. |
Install Wire . . . . . . . . . . . . . . . . . . . . . .. . 2 |
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e. |
Changing The Drive Roller . . . . . . . . . . . . . . 3 |
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E- |
Controls & Functions |
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a. |
Getting To Know Your New Welder . . . . . . . .1 |
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b. |
Setting the Controls . . . . . . . . . . . . . . . . . . .1 |
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c. |
Cleaning The Weld Bead . . . . . . . . . . . . . . .2 |
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F- |
Maintenance and Troubleshooting |
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a. |
General Maintenance . . . . . . . . . . . . . . . . . .1 |
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b. |
Consumable Maintainance . . . . . . . . . . . . . .1 |
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c. |
Testing for a Shorted Nozzle . . . . . . . . . . .2 |
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d. |
Troubleshooting . . . . . . . . . . . . . . . . . . . .2 |
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e. |
Troubleshooting Chart . . . . . . . . . . . . . . . .3 |
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G- |
Welding Gun Replacement Parts |
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H- |
Preparing to Weld |
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a. |
Preparing A Safe Work Area . . . . . . . .. . .1 |
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b. |
Preparing the Work Piece . . . . . . . . . .. . .1 |
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c. |
Preparing to Weld . . . . . . . . . . . . . . . .. . .1 |
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d. |
Aluminum Welding Preparation . . . . . . . . .2 |
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e. |
Select Welding Current Polarity and |
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f. |
Connect Welder Ground . . . . . . . . . . . . . .2 |
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I- |
Welding Techniques |
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a. |
Holding the Gun . . . . . . . . . . . . . . . . . . . .1 |
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b. |
Laying a Bead . . . . . . . . . . . . . . . . . . . . .1 |
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c. |
Moving the Gun . . . . . . . . . . . . . . . . . . . .2 |
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d. |
Types of beads . . . . . . . . . . . . . . . . . . . .3 |
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e. |
Welding Positions . . . . . . . . . . . . . . . . . .3 |
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f. |
Multiple Pass Welding . . . . . . . . . . . . . . .4 |
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K- |
Manufacturer’s Limited Warranty |
|
Wiring Diagram with Parts Breakdown |
