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You are here: Home > Battery Charger Parts > Sears Battery Charger Repair Parts > 71230 DieHard-2/40/200 amp Manual Battery Charger
Replacement Parts List Sears 71230 (New Style)
 Item  Description Part Number
1
 Heatsink/Diode Assembly 2299001587
2
 A/C Power Cord
0090026124
3
 2 Position Switch
0499000050
4
 3 Position Switch
0499000052
5
 Circuit Breaker 90 Amp
3899000107
6
 Amp Meter 5399100088
7
 Lamp 9527T308
8
 Fan Motor
2299002234
9
 Fan Speed Motor Controller
2299001542
10
 DC Cable & Clamp Negative
3899001047
11
 DC Cable & Clamp Positive 3899001048
Parts listed below are for old & new style units
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009002606 Schumacher Power Cord
0090026096 Schumacher 115 Volt Power Cord
Power Cord 115 Volt 3 Prong. Termination Specs, 1/4" Quick Connect (Black), Ring Terminal (Ground), Stripped Wire (White).

Price $19.08
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0090026124 Schumacher Power Cord
0090026124 Schumacher 115 Volt Power Cord
Power Cord 115 Volt 3 Prong. Termination Specs, 1/4" Quick Connect (Black), Ring Terminal (Ground), 1/4" Quick Connect (White).

Price $16.48
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0099000063 Schumacher Fan Motor Open Frame 115 Volt
0099000063 Schumacher Fan Motor Open Frame 115 Volt
Fan Motor Open Frame 115 Volt

Price $31.66
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0099000080 Wheel 6" Plastic For 3/8 Axle
0099000080 Wheel 6" Plastic For 3/8 Axle
0099000080 Wheel 6" Plastic For 3/8 Axle

Price $6.36
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0499000050 Schumacher Rocker Switch 2 Position Switch 3 Terminal On-On
0499000050 Schumacher Rocker Switch 2 Position Switch 3 Terminal On-On
0499000050 Schumacher Rocker Switch 2 Position Switch 3 Terminal On-On

Price $10.94
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0499000052 Schumacher 3 Position Rocker Selector Switch
0499000052 Schumacher 3 Position Rocker Selector Switch On-Off-On
0499000052 Schumacher 3 Position Rocker Selector Switch. SPDT

Price $10.42
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2299001081 Discontinued Schumacher Heatsink Rectifier Assembly
2299001081 Schumacher Heatsink Rectifier Assembly
2299001081 Discontinued Schumacher Heatsink Rectifier Assembly

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2299001542 Schumacher 12volt DC Fan Speed Controller
2299001542 Schumacher 12volt DC Fan Speed Controller (Three Wire)
12volt DC Fan Speed Controller (Three Wire)

Price $21.90
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2299001587 Schumacher Heatsink Rectifier Assembly
2299001587 Schumacher Heatsink Rectifier Assembly
Heatsink Rectifier Assembly, requires no soldering to install. Includes 9" leads. Used on newer style units. Heavy Duty design for greater reliability. 1/4" spade terminal leads make installation a snap.

Price $36.45
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2299002234 Schumacher Fan Motor 12volt DC Muffin Ultra Quiet
2299002234 Schumacher Fan Motor 12volt DC Muffin Ultra Quiet
Fan Motor provides cooling for the unit. 80mm X 80mm X 25mm 12volt DC quiet design keeps noise to a minimum. May require the purchase of a 2299001542 Schumacher 12volt DC Fan Speed Controller.

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2299002310 Schumacher 12volt DC Fan Speed Controller
2299002310 Schumacher 12volt DC Fan Speed Controller (Two Wire)
12volt DC Fan Speed Controller (Two Wire New Style)

Price $18.68
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3100100032 Schumacher Diode Anode On Lead 90 Amp
3100100032 Schumacher Diode Anode On Lead 90 Amp
Positive Diode (Anode On Lead). bolt on diode, used in a wide array of applications. Includes lock washers and nut. Your unit may have had spade, ring, or solder connections depending on vintage, most replacement applications simply solder the transformer leads on. Determine you method of connection before you purchase.

Price $13.85
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3199100028A 75 Amp 400 Volt Positive Diode (Anode On Lead)
3199100028A Schumacher 75 Amp 400 Volt Positive Diode (Set Of 4)
3199100028A 75 Amp 400 Volt Positive Diode (Anode On Lead). Press in diode, used in a wide array of applications. Once installed in the heat-sink these may require soldering to install onto transformer taps.
Use caution when replacing diodes always verify polarity or damage to equipment or self may result. Century Tool & Equipment assumes no responsibility for loss, damage or personal injury due to the miss-application of any electrical component. Purchase of this item agrees to said statement. This item should only be installed by a qualified and experienced electrician.

Price $24.25
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3899000396 Schumacher DC Output Clamp And Cable Black
3899000396 Schumacher DC Output Clamp And Cable Black
DC Output Clamp Cable Black

Price $18.35
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3899000410 Schumacher DC Output Clamp And Cable Red
3899000410 Schumacher DC Output Clamp And Cable Red
DC Output Clamp And Cable Red

Price $18.35
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3899001047 Schumacher Negative Cable & Clamp
3899001047 Schumacher Negative Cable & Clamp
Output Cable And Clamp, Black Negative, 6 AWG Welding wire, Steel Clamp, Ring Terminal Connection, 80" long with strain relief on cable.

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3899001048 Schumacher Positive Cable & Clamp
3899001048 Schumacher Positive Cable & Clamp
Output Cable And Clamp, Red Positive, 6 AWG Welding wire, Steel Clamp, Ring Terminal Connection, 80" long with strain relief on cable.

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3899001964 Schumacher Negative Cable & Clamp
3899001964 Schumacher Negative Cable & Clamp
Output Cable And Clamp, Black Negative, 6 AWG Welding wire, Steel Clamp, Ring Terminal Connection, 80" long with strain relief on cable.

Price $14.25
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3899001980 Schumacher Positive Cable & Clamp
3899001980 Schumacher Positive Cable & Clamp
Output Cable And Clamp, Red Positive, 6 AWG Welding wire, Steel Clamp, Ring Terminal Connection, 80" long with strain relief on cable.

Price $14.25
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3999000107 Schumacher Circuit Breaker 32 Volt DC 90 Amp
3999000107 Schumacher Circuit Breaker 32 Volt DC 90 Amp
3999000107 Schumacher Circuit Breaker 32 Volt DC 90 Amp

Price $26.43
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4999001229 Schumacher Fan Motor 12 Volt DC Muffin Ultra Quiet
4999001229 Schumacher Fan Motor 12 Volt DC Muffin Ultra Quiet
Fan Motor provides cooling for the unit. 80mm x 80mm x 25mm 12volt DC Quiet design keeps noise to a minimum. May require the purchase of a 2299001542 Schumacher 12volt DC Fan Speed Controller. Note plug end to determine correct fit. *Please note: If replacing the 2299001565, you may have to swap plug ends from your old fan to make the new fan work. See 169116-001 for connectors

Price $17.18
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5199000406 Schumacher Circuit Breaker Connection Screw
5199000406 Schumacher Circuit Breaker Connection Screw
5199000406 Schumacher Circuit Breaker Connection Screw

Price $1.18
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5399100088 Schumacher Ammeter Horizontal 0-200 Amp
5399100088 Schumacher Ammeter Horizontal 0-200 Amp
Ammeter Horizontal 0-200 AMP features easy snap-in installation, no tools required. Red Green Charge Rate face. 0-200 Amp range and wire through induction pick-up for greater accuracy.

Price $21.35
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9527T308 Miniature Lamp 14 Volt .08 Amp Wedge Base
9527T308 Miniature Lamp 14 Volt .08 Amp Wedge Base
Miniature lamp, 14v, .08a, wedge base, 1.06" overall length, .41" glass diameter.

Price $3.85
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SE-3612 Schumacher 200/40/2 Amp 16/12 Volt Wheeled Battery Charger, Starter
SE-3612 Schumacher 200/40/2 Amp 6/12 Volt Wheeled Battery Charger, Starter
This versatile wheel-style starter/charger is great for both slow and fast applications on 6 and 12 volt batteries. High-output engine start will assist batteries in cranking most engines under severe summer/winter weather conditions. Impact-resistant, back-lit, color-coded meter is easy to read day or night.

Price $134.95
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Troubleshooting
Performance problems often result from little things that you can fix yourself. Please read through this table for a possible solution if a problem occurs. 
PROBLEM POSSIBLE CAUSE SOLUTION/REASONS
No ammeter reading. Clamps not making good connection. Check for poor connection at battery. Make sure clamps and posts are clean.
2-amp charge rate. Ammeter needle will indicate little activity at the 2-amp charge rate. 
No AC power reaching charger. Check AC outlet and extension cords for loose fitting plug. 
Check for open fuse or circuit breaker supplying AC outlet.
Circuit breaker in charger cycles on and off with a clicking sound. Shorted battery clamps. Separate the clamps.
Circuit breaker cycles when current draw is too high.
Check for worn cables and replace if needed.
 
Shorted battery. Have a Sears Service Center test the battery.
Charger leads reversed on battery. Correct connections.
Ammeter reads less than selected charge rate when charging. Extension cord too long or gauge too small. Use shorter or heavier extension cord.
Battery has weak cell or sulfated plate. Sulfated battery will eventually take a normal charge if left connected. If the battery will not take a charge, have it tested by a Sears Service Center.
Battery is partially charged. Continue charging battery.
Charger makes a loud buzz or hum. Transformer laminations vibrate (buzz). Continue charging. Buzz is not abnormal.
Shorted diode (hum). Have charger tested by a Sears Service Center.
Short start cycle when cranking engine. Drawing more than 50 amps for a period equal to or less than 10 seconds. Crank time varies with the amount of current drawn from the charger. If cranking draws more than 50 amps, crank time may be less than 10 seconds.
Failure to wait for 4 minutes (240 seconds) between cranks. Wait 4 minutes before next crank.
Century Tool & Equipment
4013 S. Old Hwy 94
St. Peters MO 63304
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